KFAS: Fanuc CNC Parts, Service, & Repair
B-64305EN/03
Fanuc 0iD 0iTD 0iMD ALARM LIST
A.1 ALARM LIST (CNC)
(1)Alarms on program and operation (PS alarm)
(2) Background edit alarms (BG alarm)
(3) Communication alarms (SR alarm)
(4) Parameter writing alarm (SW alarm)
(6) Overtravel alarms (OT alarm)
(7) Memory file alarms (IO alarm)
(8) Alarms requiring power to be turned off (PW alarm)
(10) Overheat alarms (OH alarm)
(12) Malfunction prevention function alarms (IE alarm)
A.2.1 Messages That May Be Displayed on the PMC Alarm Screen
A.2.2 PMC System Alarm Messages
A.2.3 Operation Errors
A.2.4 I/O Communication Error Messages
A.3 ALARM LIST (SERIAL SPINDLE)
A.4 ERROR CODES (SERIAL SPINDLE)
A.1 ALARM LIST (CNC)
(1) Alarms on program and operation (PS alarm)
(2) Background edit alarms (BG alarm)
(3) Communication alarms (SR alarm)
Alarm numbers are common to all these alarm types.
Depending on the state, an alarm is displayed as in the following examples:
PS "alarm number" Example: PS0003
BG "alarm number" Example: BG0085
SR "alarm number" Example: SR0001
Alarm | Message | Description |
0001 | TH ERROR | A TH error was detected during reading from an input device. The read code that caused the TH error and how many statements it is from the block can be verified in the diagnostics screen. |
0002 | TV ERROR | An error was detected during the single–block TV error. The TV check can be suppressed by setting TVC parameter No. 0000#0 to “0”. |
0003 | TOO MANY DIGIT | Data entered with more digits than permitted in the NC instruction word. The number of permissible digits varies according to the function and the word. |
0004 | ADDRESS NOT FOUND | NC word (s) address + numerical value not in word format. This alarm is also generated when a custom macro does not contain a reserved word, or does not conform to the syntax. |
Alarm | Message | Description |
0005 | NO DATA AFTER ADDRESS | NC word (s) address + numerical value not in word format. This alarm is also generated when a custom macro does not contain a reserved word, or does not conform to the syntax. |
0006 | ILLEGAL USE OF MINUS SIGN | A minus sign (–) was specified at an NC instruction word or system variable where no minus signal may be specified. |
0007 | ILLEGAL USE OF DECIMAL POINT | A decimal point (.) was specified at an address where no decimal point may be specified, or two decimal points were specified. |
0009 | IMPROPER NC-ADDRESS | An illegal address was specified, or parameter 1020 is not set. |
0010 | IMPROPER G-CODE | An unusable G code is specified. |
0011 | FEED ZERO ( COMMAND ) | The cutting feedrate instructed by an F code has been set to 0. This alarm is also generated if the F code instructed for the S code is set extremely small in a rigid tapping instruction as the tool cannot cut at the programmed lead. |
0015 | TOO MANY SIMULTANEOUS AXES | A move command was specified for more axes than can be controlled by simultaneous axis control. Either divide the number of programmed move axes into two blocks. |
0020 | OVER TOLERANCE OF RADIUS | An arc was specified for which the difference in the radius at the start and end points exceeds the value set in parameter No. 3410. Check arc center codes I, J and K in the program. The tool path when parameter No. 3410 is set to a large value is spiral. |
0021 | ILLEGAL PLANE SELECT | The plane selection instructions G17 to G19 are in error. Reprogram so that same 3 basic parallel axes are not specified simultaneously. This alarm is also generated when an axis that should not be specified for plane machining is specified, for example, for circular interpolation. T In the 0i -TD, the helical interpolation option is needed to enable the specification of 3 or more axes for the G02/G03 block. |
0022 | R OR I,J,K COMMAND NOT FOUND | The command for circular interpolation lacks arc radius R or coordinate I, J, or K of the distance between the start point to the center of the arc. |
0025 | CIRCLE CUT IN RAPID (F0) | M F0 (rapid traverse in one-digit F code feed or inverse feed) was specified during circular interpolation (G02, G03). |
0027 | NO AXES COMMANDED IN G43/G44 | M No axis is specified in G43 and G44 blocks for the tool length offset type C. Offset is not canceled but another axis is offset for the tool length offset type C. Multiple axes were specified for the same block when the tool length compensation type is C. |
Alarm | Message | Description |
0028 | ILLEGAL PLANE SELECT | The plane selection instructions G17 to G19 are in error. Reprogram so that the same 3 basic parallel axes are not specified simultaneously. This alarm is also generated when an axis that should not be specified for plane machining is specified, for example, for circular interpolation. T In the 0i -TD, the helical interpolation option is needed to enable the specification of 3 or more axes for the G02/G03 block. |
0029 | ILLEGAL OFFSET VALUE | Illegal offset No. |
0030 | ILLEGAL OFFSET NUMBER | An illegal offset No. was specified. |
0031 | ILLEGAL P COMMAND IN G10 | Data input for the L No. of G10 or the corresponding function is not enabled. A data setting address such as P or R is not specified. An address command not concerned with data setting was specified. An address varies with the L No. The sign or decimal point of the specified address is in error, or the specified address is out of range. |
0032 | ILLEGAL OFFSET VALUE IN G10 | In setting an offset amount by G10 or in writing an offset amount by system variables, the offset amount was excessive. |
0033 | NO INTERSECTION AT G41/G42 | The intersection cannot be obtained by the intersection calculation in tool radius/tool nose radius compensation. Modify the program. |
0034 | ONLY G00/G01 ALLOWED IN STUP/EXT BLK | An attempt was made to perform a start-up or cancel of cutter compensation or tool nose radius compensation not in the G00/G01 mode. Modify the program. |
0035 | CAN NOT COMMANDED G31 | 1) G31 cannot be specified. This alarm is generated when a G code (such as for tool radius/tool nose radius compensation) of group 07 is not canceled. 2) A torque limit skip was not specified in a torque limit skip command (G31P98 or P99). Specify the torque limit skip in the PMC window or the like. |
0037 | CAN NOT CHANGE PLANE IN G41/G42 | The compensation plane G17/G18/G19 was changed during cutter or tool-nose radius compensation. Modify the program. |
0038 | INTERFERENCE IN CIRCULAR BLOCK | Overcutting will occur in tool radius/tool nose radius compensation because the arc start point or end point coincides with the arc center. Modify the program. |
0039 | CHF/CNR NOT ALLOWED IN G41,G42 | T Chamfering or corner R was specified with a start-up, a cancel, or switching between G41 and G42 in G41 and G42 commands (tool nose radius compensation). The program may cause overcutting to occur in chamfering or corner R. Modify the program. |
0041 | INTERFERENCE IN G41/G42 | In tool radius/tool nose radius compensation, excessive cutting may occur. Modify the program. |
0042 | G45/G48 NOT ALLOWED IN CRC | M Tool offset (G45 to G48) is commanded in tool radius compensation mode. Modify the program. |
0044 | G27-G30 NOT ALLOWED IN FIXED CYC | One of G27 to G30 (G29 is only for the M series) is commanded in canned cycle mode. Modify the program. |
0045 | ADDRESS Q NOT FOUND (G73/G83) | In a high-speed peck drilling cycle or peck drilling cycle, the amount of each-time cutting is not specified by address Q, or Q0 is specified. Modify the program. |
Alarm | Message | Description |
0046 | ILLEGAL REFERENCE RETURN COMMAND | A command for a return to the second, third or fourth reference position is an error. (The address P command is in error.) |
0050 | CHF/CNR NOT ALLOWED IN THRD BLK | The chamfering or corner R block is specified in a threading block. Modify the program. |
0051 | MISSING MOVE AFTER CNR/CHF | The travel or travel distance is incorrect in the block next to the chamfering or corner R. Modify the program. |
0052 | CODE IS NOT G01 AFTER CHF/CNR | T The block next to the chamfering or corner R block is not G01 (or vertical line). Modify the program. |
0053 | TOO MANY ADDRESS COMMANDS | T In the chamfering and corner R commands, two or more of I, J, K and R are specified. |
0054 | NO TAPER ALLOWED AFTER CHF/CNR | T A block in which chamfering in the specified angle or the corner R was specified includes a taper command. Modify the program. |
0055 | MISSING MOVE VALUE IN CHF/CNR | The travel distance specified in the chamfering or corner R block is smaller than the amount of the chamfering or corner R. Modify the program. |
0056 | NO END POINT & ANGLE IN CHF/CNR | T In direct dimension drawing programming, both an end point and an angle were specified in the block next to the block in which only an angle was specified (Aa). Modify the program. |
0057 | NO SOLUTION OF BLOCK END | T Block end point is not calculated correctly in direct dimension drawing programming. Modify the program. |
0058 | END POINT NOT FOUND | T Block end point is not found in direct dimension drawing programming. Modify the program. |
0060 | SEQUENCE NUMBER NOT FOUND | [External data input/output] The specified number could not be found for program number and sequence number searches. A request was issued for input/output of an offset amount for tool data, but a tool number has never been entered after power-up. The tool data corresponding to the entered tool number could not be found. [External workpiece number search] The program corresponding to the specified workpiece number could not be found. [Program restart] In the program restart sequence number specification, the specified sequence number could not be found. |
0061 | P OR Q COMMAND IS NOT IN THE MULTIPLE REPETITIVE CYCLES BLOCK | T Address P or Q is not specified in multiple repetitive cycle (G70, G71, G72, or G73) command. |
0062 | THE CUTTING AMOUNT IS ILLEGAL IN THE ROUGH CUTTING CYCLE | T A zero or a negative value was specified in a multiple repetitive canned rough-cutting cycle (G71 or G72) as the depth of cut. |
0063 | THE BLOCK OF A SPECIFIED SEQUENCE NUMBER IS NOT FOUND | T The sequence number specified by addresses P and Q in multiple repetitive cycle (G70, G71, G72, or G73) command cannot be searched. |
Alarm | Message | Description |
0064 | THE FINISHING SHAPE IS NOT A MONOTONOUS CHANGE (FIRST AXES) | T In a shape program for the multiple repetitive canned rough-cutting cycle (G71 or G72), the command for the first plane axis was not a monotonous increase or decrease. |
0065 | G00/G01 IS NOT IN THE FIRST BLOCK OF SHAPE PROGRAM | T In the first block of the shape program specified by P of the multiple repetitive canned cycle (G70, G71, G72, or G73), G00 or G01 was not specified. |
0066 | UNAVAILABLE COMMAND IS IN THE MULTIPLE REPETITIVE CYCLES BLOCK | T An unavailable command was found in a multiple repetitive canned cycle (G70, G71, G72, or G73) command block. |
0067 | THE MULTIPLE REPETITIVE CYCLES IS NOT IN THE PART PROGRAM STORAGE | T A multiple repetitive canned cycle (G70, G71, G72, or G73) command is not registered in a tape memory area. |
0069 | LAST BLOCK OF SHAPE PROGRAM IS AN ILLEGAL COMMAND | T In a shape program in the multiple repetitive canned cycle (G70, G71, G72, or G73), a command for the chamfering or corner R in the last block is terminated in the middle. |
0070 | NO PROGRAM SPACE IN MEMORY | The memory area is insufficient. Delete any unnecessary programs, then retry. |
0071 | DATA NOT FOUND | 1) The address to be searched was not found. 2) The program with specified program number was not found in program number search. 3) In the program restart block number specification, the specified block number could not be found. Check the data. |
0072 | DATA NOT FOUND | The number of programs to be stored exceeded 400 (1-path system) or 800 (2-path system of T series). Delete unnecessary programs and execute program registration again. |
0073 | PROGRAM NUMBER ALREADY IN USE | The commanded program number has already been used. Change the program number or delete unnecessary programs and execute program registration again. |
0074 | PROGRAM NUMBER ALREADY IN USE | The program number is other than 1 to 9999. Modify the program number. |
0075 | PROTECT | An attempt was made to register a program whose number was protected. In program matching, the password for the encoded program was not correct. An attempt was made to select a program being edited in the background as the main program. An attempt was made to call a program being edited in the background as a subprogram. |
0076 | PROGRAM NOT FOUND | The specified program is not found in the subprogram call or macro call. The M, G, or T codes are called by a P instruction other than that in an M98, M198, G65, G66, or interrupt type custom macro, and a program is called by a specific address. This alarm is also generated when a program is not found by these calls. |
0077 | TOO MANY SUB-MACRO NESTING | The total number of subprogram and macro calls exceeds the permissible range. Another subprogram call was executed during an external memory subprogram call. |
Alarm | Message | Description |
0078 | SEQUENCE NUMBER NOT FOUND | The specified sequence No. was not found during sequence number search. The sequence No. specified as the jump destination in GOTO–– and M99P–– was not found. |
0079 | PROGRAM NOT MATCH | The program in memory does not match the program stored on tape. Multiple programs cannot be matched continuously when bit 6 (NPE) of parameter No. 3201 is set to “1”. Set bit 6 (NPE) of parameter No. 3201 to “0” before executing a match. |
0080 | G37 MEASURING POSITION REACHED SIGNAL IS NOT PROPERLY INPUT | M When the tool length measurement function (G37) is performed, a measuring position reached signal goes 1 in front of the area determined by the ε value specified in parameter No.6254. Alternatively, the signal does not go 1. T When the automatic tool compensation function (G36, G37) is used, a measuring position reached signals (XAE1, XAE2) does not go 1 within the range determined by the ε value specified in parameters Nos.6254 and 6255. |
0081 | G37 OFFSET NO. UNASSIGNED | M The tool length measurement function (G37) is specified without specifying an H code. Correct the program. T The automatic tool compensation function (G36, G37) is specified without specifying an T code. Correct the program. |
0082 | G37 SPECIFIED WITH H CODE | M The tool length measurement function (G37) is specified together with an H code in the same block. Correct the program. T The automatic tool compensation function (G36, G37) is specified together with an T code in the same block. Correct the program. |
0083 | G37 IMPROPER AXIS COMMAND | M An error has been found in axis specification of the tool length measurement function (G37). Alternatively, a move command is specified as an incremental command. Correct the program. T An error has been found in axis specification of the automatic tool compensation function (G36, G37). Alternatively, a command is specified as an incremental command. Correct the program. |
0085 | OVERRUN ERROR | The next character was received from the I/O device connected to reader/punch interface 1 before it could read a previously received character. An overrun, parity error, or framing error occurred during the reading by reader/punch interface 1. The number of bits in the entered data, the baud rate setting, or the I/O unit specification number is incorrect. |
Alarm | Message | Description |
0086 | DR OFF | During the I/O process by reader/punch interface 1, the data set ready input signal of the I/O device (DR) was OFF. Possible causes are an I/O device not turn on, a broken cable, and a defective printed circuit board. |
0087 | BUFFER OVERFLOW | During a read by reader/punch interface 1, although a read stop command was issued, more than 10 characters were input. The I/O device or printed circuit board was defective. |
0090 | REFERENCE RETURN INCOMPLETE | 1) The reference position return cannot be performed normally because the reference position return start point is too close to the reference position or the speed is too slow. Separate the start point far enough from the reference position, or specify a sufficiently fast speed for reference position return. 2) An attempt was made to set the zero position for the absolute position detector by return to the reference position when it was impossible to set the zero point. Rotate the motor manually at least one turn, and set the zero position of the absolute position detector after turning the CNC and servo amplifier off and then on again. |
0091 | MANUAL REFERENCE POSITION RETURN IS NOT PERFORMED IN FEED HOLD | Manual return to the reference position cannot be performed when automatic operation is halted. Perform the manual return to the reference position when automatic operation is stopped or reset. |
0092 | ZERO RETURN CHECK (G27) ERROR | The axis specified in G27 has not returned to the reference position. Reprogram so that the axis returns to reference position. |
0094 | P TYPE NOT ALLOWED (COORD CHG) | P type cannot be specified when the program is restarted. (After the automatic operation was interrupted, the coordinate system setting operation was performed.) Perform the correct operation according to the User's manual. |
0095 | P TYPE NOT ALLOWED (EXT OFS CHG) | P type cannot be specified when the program is restarted. (After the automatic operation was interrupted, the external workpiece origin offset amount changed.) Perform the correct operation according to the User's manual. |
0096 | P TYPE NOT ALLOWED (WRK OFS CHG) | P type cannot be specified when the program is restarted. (After the automatic operation was interrupted, the workpiece origin offset amount changed.) Perform the correct operation according to the User's manual. |
0097 | P TYPE NOT ALLOWED (AUTO EXEC) | P type cannot be directed when the program is restarted. (After power ON or alarms 0094 to 0097 reset, no automatic operation is performed.) Perform automatic operation. |
0099 | MDI EXEC NOT ALLOWED AFT. SEARCH | After completion of search in program restart, a move command is given with MDI. |
0109 | FORMAT ERROR IN G08 | T A value other than 0 or 1 was specified after P in the G08 code, or no value was specified. |
0110 | OVERFLOW :INTEGER | An integer went out of range during arithmetic calculations. |
0111 | OVERFLOW :FLOATING | A decimal point (floating point number format data) went out of range during arithmetic calculations. |
0112 | ZERO DIVIDE | An attempt was made to divide by zero in a custom macro. |
0113 | IMPROPER COMMAND | A function which cannot be used in custom macro is commanded. Modify the program. |
0114 | ILLEGAL EXPRESSION FORMAT | The format used in an expression in a custom macro statement is in error. The parameter tape format is in error. |
0115 | VARIABLE NO. OUT OF RANGE | A number that cannot be used for a local variable, common variable, or system variable in a custom macro is specified. |
Alarm | Message | Description |
0116 | WRITE PROTECTED VARIABLE | An attempt was made in a custom macro to use on the left side of an expression a variable that can only be used on the right side of an expression. |
0118 | TOO MANY BRACKET NESTING | Too many brackets “[ ]” were nested in a custom macro. The nesting level including function brackets is 5. |
0119 | ARGUMENT VALUE OUT OF RANGE | The value of an argument in a custom macro function is out of range. |
0122 | TOO MANY MACRO NESTING | Too many macro calls were nested in a custom macro. |
0123 | ILLEGAL MODE FOR GOTO/WHILE/DO | A GOTO statement or WHILE–DO statement was found in the main program in the MDI or DNC mode. |
0124 | MISSING END STATEMENT | The END instruction corresponding to the DO instruction was missing in a custom macro. |
0125 | MACRO STATEMENT FORMAT ERROR | The format used in a macro statement in a custom macro is in error. |
0126 | ILLEGAL LOOP NUMBER | DO and END Nos. in a custom macro are in error, or exceed the permissible range (valid range: 1 to 3). |
0127 | DUPLICATE NC MACRO STATEMENT | An NC statement and macro statement were specified in the same block. |
0128 | ILLEGAL MACRO SEQUENCE NUMBER | The specified sequence No. could not be found for sequence number search. The sequence No. specified as the jump destination in GOTO-- and M99P-- could not be found. |
0129 | USE 'G' AS ARGUMENT | G is used as an argument in a custom macro call. G cannot be used as an argument. |
0130 | NC AND PMC AXIS ARE CONFLICTED | The NC command and the PMC axis control command were conflicted. Modify the program or ladder. |
0136 | SPOS AXIS - OTHER AXIS SAME TIME | T The M code for spindle positioning and an axis address not for a spindle positioning axis were specified simultaneously. Alternatively, the axis addresses of a spindle positioning axis and non-spindle positioning axis were specified simultaneously in the spindle positioning mode. |
0137 | M-CODE & MOVE CMD IN SAME BLK. | T The M code for spindle positioning and the axis address of a spindle positioning axis were specified simultaneously. |
0139 | CANNOT CHANGE PMC CONTROL AXIS | The PMC axis was selected for the axis for which the PMC axis is being controlled. |
0140 | PROGRAM NUMBER ALREADY IN USE | In the background, an attempt was made to select or delete the program being selected in the foreground. Perform the correct operation for the background edition. |
0142 | ILLEGAL SCALE RATE | M The scaling rate is 0 times or 10000 times or more. Modify the setting of the scaling rate. (G51P_ … or G51I_J_K_ … or parameter No. 5411 or 5421) |
0143 | COMMAND DATA OVERFLOW | An overflow occurred in the storage length of the CNC internal data. This alarm is also generated when the result of internal calculation of scaling (M series), coordinate rotation (M series), and cylindrical interpolation overflows the data storage. It also is generated during input of the manual intervention amount. |
0144 | ILLEGAL PLANE SELECTED | M The coordinate rotation plane and arc or cutter compensation plane must be the same. Modify the program. |
Alarm | Message | Description |
0145 | ILLEGAL USE OF G12.1/G13.1 | T The axis No. of plane selection parameter No. 5460 (linear axis) and No. 5461(axis of rotation) in the polar coordinate interpolation mode is out of range (1 to number of controlled axes). |
0146 | ILLEGAL USE OF G-CODE | T The G code must be G40 modal when the polar coordinate interpolation mode is set or canceled. An illegal G code was specified while in the polar coordinate interpolation mode. Only the following G codes can be specified in this mode. G01,G02,G03,G04,G40,G41,G42,G65,G66,G67, (G90 and G91 for the G code system B or C), G98,G99 |
0148 | SETTING ERROR | M Automatic corner override deceleration rate is out of the settable range of judgement angle. Modify the parameters Nos.1710 to 1714. |
0149 | FORMAT ERROR IN G10L3 | In registration (G10L3 to G11) of tool life management data, an address other than Q1, Q2, P1, and P2 or an unusable address was specified. |
0150 | ILLEGAL LIFE GROUP NUMBER | The tool group number exceeded the maximum allowable value. The tool group number (P after specification of G10 L3;) or the group number given by the tool life management T code in a machining program. |
0151 | GROUP NOT FOUND AT LIFE DATA | The tool group specified in a machining program is not set in tool life management data. |
0152 | OVER MAXIMUM TOOL NUMBER | The number of tools registered in one group exceeded the maximum allowable registration tool number. |
0153 | T-CODE NOT FOUND | In registration of tool life data, a block in which the T code needs to be specified does not include the T code. Alternatively, in tool exchange method D, M06 is specified solely. Modify the program. |
0154 | NOT USING TOOL IN LIFE GROUP | The H99 command, D99 command, or the H/D code set by parameters Nos. 13265 and 13266 was specified when no tool belonging to a group is used. |
0155 | ILLEGAL T-CODE COMMAND | In a machining program, the T code specified in the same block as M06 does not correspond to the group in current use. Modify the program. |
0156 | P/L COMMAND NOT FOUND | The P and L commands are not specified in the beginning of a program for setting a tool group. Modify the program. |
0157 | TOO MANY TOOL GROUPS | In registration of tool life management data, the group setting command block counts of P (group number) and L (tool life) exceeded the maximum group count. |
0158 | TOOL LIFE VALUE OUT OF RANGE | The life value that is being set is too large. Change the setting. |
0159 | ILLEGAL TOOL LIFE DATA | Tool life management data is corrupted for some reason. Register the tool data in the tool group or the tool data in the group again by G10L3; or MDI input. |
0160 | MISMATCH WAITING M-CODE | A waiting M-code is in error. Different waiting M codes are specified for paths 1 and 2. |
0163 | ILLEGAL COMMAND IN G68/G69 | T G68 and G69 are not independently commanded in balance cut. |
0169 | ILLEGAL TOOL GEOMETRY DATA | T Incorrect tool figure data in interference check. Set correct data, or select correct tool figure data. |
Alarm | Message | Description |
0175 | ILLEGAL G07.1 AXIS | An axis which cannot perform cylindrical interpolation was specified. More than one axis was specified in a G07.1 block. An attempt was made to cancel cylindrical interpolation for an axis that was not in the cylindrical interpolation mode. In cylindrical interpolation mode, to specify circular interpolation including a rotation axis (when bit 0 (ROT) of parameter No. 1006 is 1 and parameter No. 1260 is set), the value of rotation axis parameter No. 1022 must not be 0 but 5, 6, or 7 for parallel axis specification. |
0176 | ILLEGAL G-CODE USE(G07.1 MODE) | A G code was specified that cannot be specified in the cylindrical interpolation mode. This alarm also is generated when an 01 group G code was in the G00 modal or code G00 was instructed. Cancel the cylindrical interpolation mode before instructing code G00. |
0190 | ILLEGAL AXIS SELECTED (G96) | An illegal value was specified in P in a G96 block or parameter No. 3770. |
0194 | SPINDLE COMMAND IN SYNCHRO-MODE | T A Cs contour control mode, spindle positioning command, or rigid tapping mode was specified during the spindle synchronous control mode. M A Cs contour control mode or rigid tapping mode was specified during the spindle synchronous control mode or simple spindle synchronous control mode. |
0197 | C-AXIS COMMANDED IN SPINDLE MODE | The program specified a movement along the Cs-axis when the Cs contour control switching signal was off. |
0199 | MACRO WORD UNDEFINED | Undefined macro word was used. Modify the custom macro. |
0200 | ILLEGAL S CODE COMMAND | In the rigid tap, an S value was out of range or was not specified. The parameters Nos. 5241 to 5243 setting is an S value which can be specified for the rigid tap. Correct the parameters or modify the program. |
0201 | FEEDRATE NOT FOUND IN RIGID TAP | The command F code for a cutting feedrate is a zero. If the value of F command is much smaller than that of the S command, when a rigid tap command is specified, this alarm is generated. This is because cutting is not possible by the lead specified by the program. |
0202 | POSITION LSI OVERFLOW | In the rigid tap, the spindle distribution value is too large. (System error) |
0203 | PROGRAM MISS AT RIGID TAPPING | In the rigid tap, position for a rigid M code (M29) or an S command is incorrect. Modify the program. |
0204 | ILLEGAL AXIS OPERATION | In the rigid tap, an axis movement is specified between the rigid M code (M29) block and G84 (or G74) block. Modify the program. |
0205 | RIGID MODE DI SIGNAL OFF | Although a rigid M code (M29) is specified in rigid tapping, the rigid mode DI signal (DGN G061.0) is not ON during execution of the G84 (or G74) block. Check the PMC ladder diagram to find the reason why the DI signal is not turned on. |
0206 | CAN NOT CHANGE PLANE (RIGID TAP) | Plane changeover was instructed in the rigid mode. Modify the program. |
0207 | RIGID DATA MISMATCH | The specified distance was too short or too long in rigid tapping. |
Alarm | Message | Description |
0210 | CAN NOT COMMAND M198/M99 | 1) The execution of an M198 or M99 command was attempted during scheduled operation. Alternatively, the execution of an M198 command was attempted during the DNC operation. Modify the program. T 2) The execution of an M99 command was attempted by an interrupt macro during pocket machining in a multiple repetitive canned cycle. |
0213 | ILLEGAL COMMAND IN SYNCHRO-MODE | In feed axis control , the following errors occurred during the synchronous operation. 1) The program issued the move command to the slave axis. 2) The program issued the manual operation to the slave axis. 3) The program issued the automatic reference position return command without specifying the manual reference position return after the power was turned on. |
0214 | ILLEGAL COMMAND IN SYNCHRO-MODE | Coordinate system is set or tool length compensation (M series) of the shift type is executed in the synchronous control. Correct the program. |
0217 | DUPLICATE G51.2(COMMANDS) | T G51.2 is further commanded in the G51.2 mode. Modify the program. |
0218 | NOT FOUND P/Q COMMAND | T P or Q is not commanded in the G51.2 block, or the command value is out of the range. Modify the program. For a polygon turning between spindles, more information as to why this alarm occurred is indicated in DGN No. 471. |
0219 | COMMAND G51.2/G50.2 INDEPENDENTLY | T G51.2 and 50.2 were specified in the same block for other commands. Modify the program in another block. |
0220 | ILLEGAL COMMAND IN SYNCHRO-MODE | In the synchronous operation, movement is commanded by the NC program or PMC axis control interface for the synchronous axis. Modify the program or check the PMC ladder. |
0221 | ILLEGAL COMMAND IN SYNCHRO-MODE | T Polygon machining synchronous operation and Cs axis contour control or balance cutting are executed at a time. Modify the program. |
0222 | DNC OP. NOT ALLOWED IN BG-EDIT | Input and output are executed at a time in the background edition. Execute a correct operation. |
0224 | ZERO RETURN NOT FINISHED | 1) A reference position return has not been performed before the start of automatic operation. (Only when bit 0 (ZRNx) of parameter No. 1005 is 0) Perform a reference position return. T 2) A command was specified for a spindle positioning axis not in the spindle positioning mode. Perform spindle orientation. |
0230 | R CODE NOT FOUND | M Cut depth R is not specified in the block including G161. Alternatively, the value specified for R is negative. Modify the program. |
0231 | ILLEGAL FORMAT IN G10 L52 | Errors occurred in the specified format at the programmable-parameter input. |
0232 | TOO MANY HELICAL AXIS COMMAND | Three or more axes were specified as helical axes in the helical interpolation mode. |
Alarm | Message | Description |
0233 | DEVICE BUSY | When an attempt was made to use a unit such as that connected via the RS-232-C interface, other users were using it. |
0245 | T-CODE NOT ALLOWED IN THIS BLOCK | One of the G codes, G04,G10,G28,G29 (M series),G30,G50 (T series), and G53, which cannot be specified in the same block as a T code, was specified with a T code. |
0247 | THE MISTAKE IS FOUND IN THE OUTPUT CODE OF DATA. | When an encrypted program is output, EIA is set for the output code. Specify ISO. |
0250 | TOOL CHANGE ILLEGAL Z AXIS COMMAND | A Z-axis move command was performed in the same block for M06 command. |
0251 | TOOL CHANGE ILLEGAL T COMMAND | An unusable T code was specified in M06Txx. |
0300 | ILLEGAL COMMAND IN SCALING | An illegal G code was specified during scaling. Modify the program. |
0301 | RESETTING OF REFERENCE RETURN IS INHIBITED | Although bit 0 (IDGx) of parameter No. 1012 was set to 1 to inhibit the reference position from being set again for a return to the reference position without a dog, an attempt was made to perform a manual return to the reference position. |
0302 | SETTING THE REFERENCE POSITION WITHOUT DOG IS NOT PERFORMED | The reference position could not be set for a return to the reference position without a dog. Possible causes are: - The axis was not moved in the direction of a return to the reference position for jog feeding. - The axis was moved in the direction opposite to the direction of a manual return to the reference position. |
0304 | G28 IS COMMANDED WITHOUT ZERO RETURN | Although a reference position was not set, an automatic return to the reference position (G28) was commanded. |
0305 | INTERMEDIATE POSITION IS NOT ASSIGNED | M Although a G28 (automatic return to the reference position) or G30 (return to the second, third, or fourth reference position) command was not issued after power-up, G29 (return from the reference position) was commanded. |
0306 | MISMATCH AXIS WITH CNR/CHF | T The correspondence between the moving axis and the I, J, or K command is incorrect in a block in which chamfering is specified. |
0307 | CAN NOT START REFERENCE RETURN WITH MECHANICAL STOPPER SETTING | An attempt was made to set a butt-type reference position for an axis for which to use the function to set a reference position without a dog. |
0310 | FILE NOT FOUND | The specified file could not be found during a subprogram or macro call. |
0311 | CALLED BY FILE NAME FORMAT ERROR | An invalid format was specified to call a subprogram or macro using a file name. |
0312 | ILLEGAL COMMAND IN DIRECT DRAWING DIMENSIONS PROGRAMMING | T Direct input of drawing dimensions was commanded in an invalid format. An attempt was made to specify an invalid G code during direct input of drawing dimensions. Two or more blocks not to be moved exist in consecutive commands that specify direct input of drawing dimensions. Although non-use of commas (,) (parameter No. 3405#4 = 1) was specified for direct input of drawing dimensions, a comma was specified. |
0313 | ILLEGAL LEAD COMMAND | T The variable-lead threading increment specified in address K exceeds the specified maximum value in variable-lead threading. Or, a negative lead value was specified. |
Alarm | Message | Description |
0314 | ILLEGAL SETTING OF POLYGONAL AXIS | T An axis was specified invalidly in polygon turning. For polygon turning: 1) A tool rotation axis is not specified. (Parameter No. 7610) For polygon turning between spindles: 1) Valid spindles are not specified. (Parameters Nos. 7640 to 7643) 2) A spindle other than the serial spindle. 3) A spindle is not connected. |
0315 | ILLEGAL NOSE ANGLE COMMAND IS IN THE THREAD CUTTING CYCLE | T An invalid tool tip angle is specified in a multiple repetitive canned threading cycle (G76). |
0316 | ILLEGAL CUTTING AMOUNT IS IN THE THREAD CUTTING CYCLE | T A minimum depth of cut higher than the thread height is specified in a multiple repetitive canned threading cycle (G76). |
0317 | ILLEGAL THREAD COMMAND IS IN THE THREAD CUTTING CYCLE | T A zero or a negative value is specified in a multiple repetitive canned threading cycle (G76) as the thread height or the depth of cut. |
0318 | ILLEGAL RELIEF AMOUNT IS IN THE DRILLING CYCLE | T Although an escape directions is set in a multiple repetitive canned cutting-off cycle (G74 or G75), a negative value is specified for Δd. |
0319 | THE END POINT COMMAND IS ILLEGAL IN THE DRILLING CYCLE | T Although the Δi or Δk travel distance is set to 0 in a multiple repetitive canned cutting-off cycle (G74 or G75), a value other than 0 us specified for a U or W. |
0320 | ILLEGAL MOVEMENT AMOUNT/CUTTING AMOUNT IS IN THE DRILLING CYCLE | T A negative value is specified in a multiple repetitive canned cutting-off cycle (G74 or G75) as Δi or Δk (travel distance/the depth of cut). |
0321 | ILLEGAL REPEATED TIME IS IN THE PATTERN REPEATING CYCLE | T A zero or a negative value is specified in a multiple repetitive canned closed loop cycle (G73) as a repeated time. |
0322 | FINISHING SHAPE WHICH OVER OF STARTING POINT | T An invalid shape which is over the cycle starting point is specified in a shape program for a multiple repetitive canned rough-cutting cycle (G71 or G72). |
0323 | THE FIRST BLOCK OF SHAPE PROGRAM IS A COMMAND OF TYPE II | T Type II is specified in the first block of the shape program specified by P in a multiple repetitive canned rough-cutting cycle (G71 or G72). For G71, Z(W) is specified. For G72, X(U) is specified. |
0324 | THE INTERRUPTION TYPE MACRO WAS DONE IN THE MULTIPLE REPETITIVE CYCLES | T An interruption type macro was issued during the multiple repetitive canned cycle (G70, G71, G72, or G73). |
0325 | UNAVAILABLE COMMAND IS IN SHAPE PROGRAM | T An usable command was issued in a shape program for a multiple repetitive canned cycle (G70, G71, G72, or G73). |
0326 | LAST BLOCK OF SHAPE PROGRAM IS A DIRECT DRAWING DIMENSIONS | T In a shape program in the multiple repetitive canned cycle (G70, G71, G72, or G73), a command for direct input of drawing dimensions in the last block is terminated in the middle. |
Alarm | Message | Description |
0327 | MODAL THAT MULTIPLE REPETITIVE CYCLES CANNOT BE DONE | T A multiple repetitive canned cycle (G70, G71, G72, or G73) was commanded in a modal state in which a multiple repetitive canned cycle could not be commanded. |
0328 | ILLEGAL WORK POSITION IS IN THE TOOL NOSE RADIUS COMPENSATION | T The specification for the blank side for a tool nose radius compensation (G41 or G42) is incorrect in a multiple repetitive canned cycle (G71 or G72). |
0329 | THE FINISHING SHAPE IS NOT A MONOTONOUS CHANGE (SECOND AXES) | T In a shape program for the multiple repetitive canned rough-cutting cycle (G71 or G72), the command of the second plane axis was not a monotonous increase or decrease. |
0330 | ILLEGAL AXIS COMMAND IS IN THE TURNING CANNED CYCLE | T An axis other than the plane is specified n a canned cycle(G90, G92, or G94). |
0334 | OFFSET IS OUT OF EFFECTIVE RANGE | An offset data which was out of the effective range was specified. (malfunction prevention function) |
0336 | TOOL COMPENSATION COMMANDED MORE TWO AXES | M For a tool length compensation C, an attempt was made to command the offset to other axes without canceling the offset. Or, for a tool length compensation C, multiple axes are specified in G43 or G44 block. |
0337 | EXCESS MAXIMUM INCREMENTAL VALUE | The command value exceeded the maximum amount of incremental. (malfunction prevention function) |
0338 | ILLEGAL EXEC SEQUENCE OF BLOCK | An incorrect value was detected in a check sum. (malfunction prevention function) |
0345 | TOOL CHANGE ILLEGAL Z AXIS POS | A tool change position on the Z-axis is incorrect. |
0346 | TOOL CHANGE ILLEGAL TOOL NUM | A tool number for tool change is incorrect. |
0347 | TOOL CHANGE ILLEGAL COMMAND IN SAME BLOCK. | Tool changing is commanded twice or more in the same block. |
0348 | TOOL CHANGE Z AXIS POS NOT ESTABLISHED | A tool change spindle on the Z-axis is not set. |
0349 | TOOL CHANGE SPINDLE NOT STOP | A tool change spindle stop is not stopped. |
0350 | PARAMETER OF THE INDEX OF THE SYNCHRONOUS CONTROL AXIS SET ERROR. | T An illegal synchronous control axis number (parameter No. 8180) is set. |
0351 | BECAUSE THE AXIS IS MOVING, THE SYNC CONTROL IS CAN'T BE USED. | T While the axis being subject to synchronous control was moving, an attempt was made to start or cancel the synchronous control by a synchronous control axis selection signal. |
0352 | SYNCHRONOUS CONTROL AXIS COMPOSITION ERROR. | T This error occurred when: 1) An attempt was made to perform synchronous control for the axis during a synchronization, composite, or superimposed control. 2) An attempt was made to synchronize a further great-grandchild for a parent-child-grandchild relation. 3) An attempt was made to operate synchronous control although a parent-child-grandchild relation was not set. |
Alarm | Message | Description |
0353 | THE INSTRUCTION WAS DONE FOR THE AXIS WHICH WAS NOT ABLE TO MOVE. | T This error occurred when: 1) A move command was executed for an axis for which bit 7 (NUMx) of parameter No. 8163 was 1. 2) A move command was executed for a slave axis in synchronous control. 3) A move command was executed for an axis for which bit 7 (MUMx) of parameter No. 8162 was 1 in composite control. |
0354 | THE G28 WAS INSTRUCTED IN WITH THE REF POS NOT FIXED IN SYNC MODE | T This error occurred when G28 was specified to the master axis being parking during synchronous control, but an axis reference position is not set for the slave axis. |
0355 | PARAMETER OF THE INDEX OF THE COMPOSITE CONTROL AXIS SET ERROR. | T An illegal composite control axis number (parameter No. 8183) is specified. |
0356 | BECAUSE THE AXIS IS MOVING, THE COMP CONTROL IS CAN'T BE USED. | T While the axis being subject to composite control was moving, an attempt was made to start or cancel the composite control by a composite control axis selection signal. |
0357 | COMPOSITE CONTROL AXIS COMPOSITION ERROR. | T This error occurred when an attempt was made to perform composite control for the axis during a synchronous, composite, or superimposed control. |
0359 | THE G28 WAS INSTRUCTED IN WITH THE REF POS NOT FIXED IN COMP MODE | T This error occurred when G28 was specified to the composite axis during composite control, but a reference position is not set to the other part of the composition. |
0360 | PARAMETER OF THE INDEX OF THE SUPERPOS CONTROL AXIS SET ERROR. | T An illegal superimposed control axis number (parameter No. 8186) is specified. |
0361 | BECAUSE THE AXIS IS MOVING, THE SUPERPOS CONTROL IS CAN'T BE USED. | T While the axis being subject to superimposed control was moving, an attempt was made to start or cancel the superimposed control by a superimposed control axis selection signal. |
0362 | SUPERPOSITION CONTROL AXIS COMPOSITION ERROR. | T This error occurred when: 1) An attempt was made to perform superimposed control for the axis during a synchronous, composite, or superimposed control. 2) An attempt was made to synchronize a further great-grandchild for a parent-child-grandchild relation. |
0363 | THE G28 WAS INSTRUCTED IN TO THE SUPERPOS CONTROL SLAVE AXIS. | T This error occurred when G28 was specified to the superimposed control slave axis during superimposed control. |
0364 | THE G53 WAS INSTRUCTED IN TO THE SUPERPOS CONTROL SLAVE AXIS. | T This error occurred when G53 was specified to the slave axis being moved during superimposed control. |
0365 | TOO MANY MAXIMUM SV/SP AXIS NUMBER PER PATH | The number of controlled axes or spindles to be used in one path is not set correctly. Check parameters No. 981 and No. 982. If this alarm is generated, the emergency stop state cannot be released. |
0369 | G31 FORMAT ERROR | 1) No axis is specified or two or more axes are specified in the torque limit switch instruction (G31P98/P99). 2) G31P90 cannot be specified. |
Alarm | Message | Description |
0370 | G31P/G04Q ERROR | 1) The specified address P value for G31 is out of range. The address P range is 1 to 4 in a multistage skip function. 2) The specified address Q value for G04 is out of range. The address Q range is 1 to 4 in a multistage skip function. 3) P1-4 for G31, or Q1-4 for G04 was commanded without a multistage skip function option. T 4) In G72 or G74 in grinding canned cycles, the specified address P value is out of range. Address P ranges from 1 to 4 in the multistage skip function. P1-4 was specified in G72 or G74 even though the multistage skip function option is not present. |
0372 | REFERENCE RETURN INCOMPLETE | An attempt was made to perform an automatic return to the reference position on the orthogonal axis before the completion of a return to the reference position on the angular axis. However, this attempt failed because a manual return to the reference position during angular axis control or an automatic return to the reference position after power-up was not commanded. First, return to the reference position on the angular axis, then return to the reference position on the orthogonal axis. |
0373 | ILLEGAL HIGH-SPEED SKIP SIGNAL | In the skip commands (G31, G31P1 to G31P4) and dwell commands (G04, G04Q1 to G04Q4), the same high-speed signal is selected in different paths. |
0375 | CAN NOT ANGULAR CONTROL (SYNC:MIX:OVL) | Angular axis control is disabled for this axis configuration. 1) All related axes in angular axis control are not in synchronous control mode. Alternatively, settings must be made to provide synchronous control between angular axes, and also between orthogonal axes. 2) All related axes in angular axis control are not in composite control mode. Alternatively, settings must be made to provide composite control between angular axes, and also between orthogonal axes. 3) The related axes in angular axis control are in superimposed control mode. |
0376 | SERIAL DCL: ILLEGAL PARAMETER | 1) When bit 1 of parameter No. 1815 is set to “1”, bit 3 of parameter No. 2002 is set to “0” 2) The absolute-position detection function is enabled. (Bit 5 (APCx) of parameter No.1815 is set to “1”. ) |
0412 | ILLEGAL G CODE | An unusable G code was used. |
0445 | ILLEGAL AXIS OPERATION | T The positioning command was issued in the speed control mode. Check the SV speed control mode signal (Fn521). |
0446 | ILLEGAL COMMAND IN G96.1/G96.2/G96.3/G96.4 | T G96.1, G96.2, G96.3, and G96.4 are specified in the block that includes other commands. Modify the program. |
0447 | ILLEGAL SETTING DATA | The spindle controlled with the servo motor is not set correctly. Check the parameters for the function of spindle control with the servo motor. |
0455 | ILLEGAL COMMAND IN GRINDING | In grinding canned cycles: M 1) The signs of the I, J, and K commands do not match. 2) The amount of travel of the grinding axis is not specified. |
Alarm | Message | Description |
0456 | ILLEGAL PARAMETER IN GRINDING | Parameters related to grinding canned cycles are incorrectly set. Probable causes are given below. 1) The axis number of the grinding axis is incorrectly set (parameters Nos. 5176 to 5179). M 2) The axis number of the dressing axis is incorrectly set (parameters Nos. 5180 to 5183). 3) The axis numbers of the cut axis, grinding axis, and dressing axis (only for the M series) overlap. |
0601 | ILLEGAL AXIS OPERATION FOR SERVO MOTOR SPINDLE | A move command is executer for the spindle controlled with the servomotor. Modify the program. |
0602 | ILLEGAL AXIS OPERATION FOR LIVE TOOL AXIS | The spindle controlled with the serve motor is not selected correctly. |
1001 | AXIS CONTROL MODE ILLEGAL | The axis control mode is illegal. |
1013 | ILLEGAL POS. OF PROGRAM NO. | Address O or N is specified where it must not (After the macro statement etc.). |
1014 | ILLEGAL FORMAT OF PROGRAM NO. | Address O or N is not followed by a number. |
1016 | EOB NOT FOUND | EOB (End of Block) code is missing at the end of a program input in the MDI mode. |
1077 | PROGRAM IN USE | An attempt was made in the foreground to execute a program being edited in the background. The currently edited program cannot be executed, so end editing and restart program execution. |
1079 | PROGRAM FILE NOT FOUND | The program of the specified file No. is not registered in an external device. (external device subprogram call) |
1080 | DUPLICATE DEVICE SUB PROGRAM CALL | Another external device subprogram call was made from a subprogram after the subprogram called by the external device subprogram call. |
1081 | EXT DEVICE SUB PROGRAM CALL MODE ERROR | The external device subprogram call is not possible in this mode. |
1091 | DUPLICATE SUB-CALL WORD | More than one subprogram call instruction was specified in the same block. |
1092 | DUPLICATE MACRO-CALL WORD | More than one macro call instruction was specified in the same block. |
1093 | DUPLICATE NC-WORD & M99 | An address other than O, N, P or L was specified in the same block as M99 during the macro modal call state. |
1095 | TOO MANY TYPE-2 ARGUMENT | More than ten sets of I, J and K arguments were specified in the type–II arguments (A, B, C, I, J, K, I, J, K, ...) for custom macros. |
1096 | ILLEGAL VARIABLE NAME | An illegal variable name was specified. A code that cannot be specified as a variable name was specified. The command of [#_OFSxx] does not match the type (A or C) of tool compensation memory in current use. |
1097 | TOO LONG VARIABLE NAME | The specified variable name is too long. |
1098 | NO VARIABLE NAME | The specified variable name cannot be used as it is not registered. |
1099 | ILLEGAL SUFFIX [ ] | A suffix was not specified to a variable name that required a suffix enclosed by [ ]. A suffix was specified to a variable name that did not require a suffix enclosed by [ ]. The value enclosed by the specified [ ] was out of range. |
1100 | CANCEL WITHOUT MODAL CALL | Call mode cancel (G67) was specified even though macro continuous–state call mode (G66) was not in effect. |
Alarm | Message | Description |
1101 | ILLEGAL CNC STATEMENT IRT. | An interrupt was made in a state where a custom macro interrupt containing a move instruction could not be executed. |
1115 | READ PROTECTED VARIABLE | An attempt was made in a custom macro to use on the right side of an expression a variable that can only be used on the left side of an expression. |
1120 | ILLEGAL ARGUMENT FORMAT | The specified argument in the argument function (ATAN, POW) is in error. |
1124 | MISSING DO STATEMENT | The DO instruction corresponding to the END instruction was missing in a custom macro. |
1125 | ILLEGAL EXPRESSION FORMAT | The description of the expression in a custom macro statement contains an error. A parameter program format error. The screen displayed to enter periodic maintenance data or item selection menu (machine) data does not match the data type. |
1128 | SEQUENCE NUMBER OUT OF RANGE | The jump destination sequence No. in a custom macro statement GOTO instruction was out of range (valid range: 1 to 99999). |
1131 | MISSING OPEN BRACKET | The number of left brackets ([) is less than the number of right brackets (]) in a custom macro statement. |
1132 | MISSING CLOSE BRACKET | The number of right brackets (]) is less than the number of left brackets ([) in a custom macro statement. |
1133 | MISSING '=' | An equal sign (=) is missing in the arithmetic calculation instruction in a custom macro statement. |
1134 | MISSING ',' | A delimiter (,) is missing in a custom macro statement. |
1137 | IF STATEMENT FORMAT ERROR | The format used in the IF statement in a custom macro is in error. |
1138 | WHILE STATEMENT FORMAT ERROR | The format used in the WHILE statement in a custom macro is in error. |
1139 | SETVN STATEMENT FORMAT ERROR | The format used in the SETVN statement in a custom macro is in error. |
1141 | ILLEGAL CHARACTER IN VAR. NAME | The SETVN statement in a custom macro contacts a character that cannot be used in a variable name. |
1142 | TOO LONG V-NAME (SETVN) | The variable name used in a SETVN statement in a custom macro exceeds 8 characters. |
1143 | BPRNT/ DPRNT STATEMENT FORMAT ERROR | The format used in the BPRINT statement or DPRINT statement is in error. |
1144 | G10 FORMAT ERROR | Data input for the L No. of G10 or the corresponding function is not enabled. Data setting address P or R is not specified. An address not relating to the data setting is specified. Which address to specify varies according to the L No. The sign, decimal point or range of the specified address are in error. |
1160 | COMMAND DATA OVERFLOW | An overflow occurred in the position data within the CNC. This alarm is also generated if the target position of a command exceeds the maximum stroke as a result of calculation such as coordinate conversion, offset, or introduction of a manual intervention amount. |
1180 | ALL PARALLEL AXES IN PARKING | T All of the axis specified for automatic operation are parked. |
1196 | ILLEGAL DRILLING AXIS SELECTED | An illegal axis was specified for drilling in a canned cycle for drilling. In the G code command block in a canned cycle, a Z point is not specified for the drilling axis. |
Alarm | Message | Description |
1200 | PULSCODER INVALID ZERO RETURN | The grid position could not be calculated during grid reference position return using the grid system as the one–revolution signal was not received before leaving the deceleration dog. This alarm is also generated when the tool does not reach a feedrate that exceeds the servo error amount preset to parameter No. 1836 before the deceleration limit switch is left (deceleration signal *DEC returns to “1”). |
1202 | NO F COMMAND AT G93 | M F codes in the inverse time specification mode (G93) are not handled as modal, and must be specified in individual blocks. |
1223 | ILLEGAL SPINDLE SELECT | An attempt was made to execute an instruction that uses the spindle although the spindle to be controlled has not been set correctly. |
1298 | ILLEGAL INCH/ METRIC CONVERSION | An error occurred during inch/metric switching. |
1300 | ILLEGAL ADDRESS | The axis No. address was specified even though the parameter is not an axis–type while loading parameters or pitch error compensation data from a tape or by entry of the G10 parameter. Axis No. cannot be specified in pitch error compensation data. |
1301 | MISSING ADDRESS | The axis No. was not specified even though the parameter is an axis–type while loading parameters or pitch error compensation data from a tape or by entry of the G10 parameter. Or, data No. address N, or setting data address P or R are not specified. |
1302 | ILLEGAL DATA NUMBER | A non–existent data No. was found while loading parameters or pitch error compensation data from a tape or by entry of the G10 parameter. This alarm is also generated when illegal word values are found. |
1303 | ILLEGAL AXIS NUMBER | An axis No. address exceeding the maximum number of controlled axes was found while loading parameters from a tape or by entry of the G10 parameter. |
1304 | TOO MANY DIGIT | Data with too many digits was found while loading parameters or pitch error compensation data from a tape. |
1305 | DATA OUT OF RANGE | Out–of–range data was found while loading parameters or pitch error compensation data from a tape. The values of the data setting addresses corresponding to L Nos. during data input by G10 was out of range. This alarm is also generated when NC programming words contain out–of–range values. |
1306 | MISSING AXIS NUMBER | A parameter which requires an axis to be specified was found without an axis No. (address A) while loading parameters from a tape. |
1307 | ILLEGAL USE OF MINUS SIGN | Data with an illegal sign was found while loading parameters or pitch error compensation data from a tape, or by entry of the G10 parameter. A sign was specified to an address that does not support the use of signs. |
1308 | MISSING DATA | An address not followed by a numeric value was found while loading parameters or pitch error compensation data from a tape. |
1329 | ILLEGAL MACHINE GROUP NUMBER | An machine group No. address exceeding the maximum number of controlled machine groups was found while loading parameters from a tape or by entry of the G10 parameter. |
Alarm | Message | Description |
1330 | ILLEGAL SPINDLE NUMBER | A spindle No. address exceeding the maximum number of controlled spindles was found while loading parameters from a tape or by entry of the G10 parameter. |
1331 | ILLEGAL PATH NUMBER | An path No. address exceeding the maximum number of controlled path was found while loading parameters from a tape or by entry of the G10 parameter. |
1332 | DATA WRITE LOCK ERROR | Could not load data while loading parameters, pitch error compensation data and work coordinate data from tape. |
1333 | DATA WRITE ERROR | Could not write data while loading data from tape. |
1470 | G40.1 –G42.1 PARAMETER MISS | M A parameter setting related to normal direction control is illegal. The axis number of a normal direction controlled axis is set in parameter No. 5480, but that axis number is in the range of the number of controlled axes. The axis set as a normal direction controlled axis is not set as a rotation axis (ROTx, bit 0 of parameter No. 1006) = 1 and No.1022=0). Set the feedrate at which to insert rotation about a normal direction controlled axis in parameter No. 5481, in the range of 1 to 15000 mm/min. |
1508 | DUPLICATE M-CODE (INDEX TABLE REVERSING) | M A function to which the same code as this M code is set exists. (index table indexing) |
1509 | DUPLICATE M-CODE (SPOS AXIS ORIENTATION) | T A function to which the same code as this M code is set exists. (spindle positioning, orientation) |
1510 | DUPLICATE M-CODE (SPOS AXIS POSITIONING) | T A function to which the same code as this M code is set exists. (spindle positioning, positioning) |
1511 | DUPLICATE M-CODE (SPOS AXIS RELEASE) | T A function to which the same code as this M code is set exists. (spindle positioning, mode cancel) |
1533 | ADDRESS F UNDERFLOW (G95) | The feedrate for the hole drilling axis calculated from the F and S codes is too slow in the feed per single rotation mode. |
1534 | ADDRESS F OVERFLOW (G95) | The feedrate for the hole drilling axis calculated from the F and S codes is too fast in the feed per single rotation mode. |
1537 | ADDRESS F UNDERFLOW (OVERRIDE) | The speed obtained by applying override to the F instruction is too slow. |
1538 | ADDRESS F OVERFLOW (OVERRIDE) | The speed obtained by applying override to the F instruction is too fast. |
1541 | S-CODE ZERO | “0” has been instructed as the S code. |
1543 | ILLEGAL GEAR SETTING | T The gear ratio between the spindle and position coder, or the set position coder number of pulses is illegal in the spindle positioning function. |
1544 | S-CODE OVER MAX | The S command exceeds the maximum spindle rotation number. |
1548 | ILLEGAL AXIS MODE | The spindle positioning (T series) axis/Cs contour control axis was specified during switching of the controlled axis mode. |
1561 | ILLEGAL INDEXING ANGLE | M The specified angle of rotation is not an integer multiple of the minimum indexing angle. |
1564 | INDEX TABLE AXIS – OTHER AXIS SAME TIME | M The index table indexing axis and another axis have been specified in the same block. |
Alarm | Message | Description |
1567 | INDEX TABLE AXIS DUPLICATE AXIS COMMAND | M Index table indexing was specified during axis movement or on an axis for which the index table indexing sequence was not completed. |
1590 | TH ERROR | A TH error was detected during reading from an input device. The read code that caused the TH error and how many statements it is from the block can be verified in the diagnostics screen. |
1591 | TV ERROR | An error was detected during the single–block TV error. The TV check can be suppressed by setting bit 0 (TVC) of parameter No. 0000 to “0”. |
1592 | END OF RECORD | The EOR (End of Record) code is specified in the middle of a block. This alarm is also generated when the percentage at the end of the NC program is read. For the program restart function, this alarm is generated if a specified block is not found. |
1593 | EGB PARAMETER SETTING ERROR | M Error in setting a parameter related to the EGB 1) The setting of SYN, bit 0 of parameter No. 2011, is not correct. 2) The slave axis specified with G81 is not set as a rotation axis. (ROT, bit 0 of parameter No. 1006) 3) Number of pulses per rotation (Parameter (No. 7772 or No. 7773) is not set.) |
1594 | EGB FORMAT ERROR | M Error in the format of the block of an EGB command 1) T (number of teeth) is not specified in the G81 block. 2) In the G81 block, the data specified for one of T, L, P, and Q is out of its valid range. 3) n the G81 block, only one of P and Q is specified. |
1595 | ILL-COMMAND IN EGB MODE | M During synchronization with the EGB, a command that must not be issued is issued. 1) Slave axis command using G27, G28, G29, G30, G33, G53, etc. 2) Inch/metric conversion command using G20, G21, etc. |
1596 | EGB OVERFLOW | M An overflow occurred in the calculation of the synchronization coefficient. |
1805 | ILLEGAL COMMAND | [I/O Device] An attempt was made to specify an illegal command during I/O processing on an I/O device. [G30 Reference Position Return] The address P numbers for specifying the 2nd, 3rd, and 4th reference position returns are not 2, 3, and 4. [Single Rotation Dwell] The specified spindle rotation is “0” when single rotation dwell is specified. |
1806 | DEVICE TYPE MISS MATCH | An operation not possible on the I/O device that is currently selected in the setting was specified. This alarm is also generated when file rewind is instructed even though the I/O device is not a FANUC Cassette. |
1807 | PARAMETER SETTING ERROR | An illegal I/O interface is specified. The external I/O device and baud rate, stop bit and protocol selection settings are erroneous. |
Alarm | Message | Description |
1808 | DEVICE DOUBLE OPENED | An attempt was made to open a device that is being accessed. |
1820 | ILLEGAL DI SIGNAL STATE | 1) An each axis workpiece coordinate system preset signal was turned “1” in the state in which all axes on the path including the axis on which to perform preset with the each axis workpiece coordinate system were not stopped or in which a command was in execution. 2) When the M code for performing preset with an each axis workpiece coordinate system preset signal is specified, the each axis workpiece coordinate system preset signal is not input. 3) The auxiliary function lock is enabled. |
1823 | FRAMING ERROR(1) | The stop bit of the character received from the I/O device connected to reader/punch interface 1 was not detected. |
1830 | DR OFF(2) | The data set ready input signal DR of the I/O device connected to reader/punch interface 2 turned OFF. |
1832 | OVERRUN ERROR(2) | The next character was received from the I/O device connected to reader/punch interface 2 before it could read a previously received character. |
1833 | FRAMING ERROR(2) | The stop bit of the character received from the I/O device connected to reader/punch interface 2 was not detected. |
1834 | BUFFER OVERFLOW(2) | The NC received more than 10 characters of data from the I/O device connected to reader/punch interface 2 even though the NC sent a stop code (DC3) during data reception. |
1912 | V-DEVICE DRIVER ERROR (OPEN) | An error occurred during device driver control. |
1960 | ACCESS ERROR (MEMORY CARD) | Illegal memory card accessing. This alarm is also generated during reading when reading is executed up to the end of the file without detection of the EOR code. |
1961 | NOT READY (MEMORY CARD) | The memory card is not ready. |
1962 | CARD FULL (MEMORY CARD) | The memory card has run out of space. |
1963 | CARD PROTECTED (MEMORY CARD) | The memory card is write–protected. |
1964 | NOT MOUNTED (MEMORY CARD) | The memory card could not be mounted. |
1965 | DIRECTORY FULL (MEMORY CARD) | The file could not be generated in the root directory for the memory card. |
1966 | FILE NOT FOUND (MEMORY CARD) | The specified file could not be found on the memory card. |
1967 | FILE PROTECTED (MEMORY CARD) | The memory card is write–protected. |
1968 | ILLEGAL FILE NAME (MEMORY CARD) | Illegal memory card file name |
1969 | ILLEGAL FORMAT (MEMORY CARD) | Check the file name. |
1970 | ILLEGAL CARD (MEMORY CARD) | This memory card cannot be handled. |
1971 | ERASE ERROR (MEMORY CARD) | An error occurred during memory card erase. |
1972 | BATTERY LOW (MEMORY CARD) | The memory card battery is low. |
1973 | FILE ALREADY EXIST | A file having the same name already exists on the memory card. |
2032 | EMBEDDED ETHERNET/DATA SERVER ERROR | An error was returned in the built-in Ethernet/data server function. For details, see the error message screen of the built-in Ethernet or data server. |
2051 | #200-#499ILLEGAL P-CODE MACRO COMMON INPUT (NO OPTION) | An attempt was made to enter a custom macro common variable not existing in the system. |
Alarm | Message | Description |
2052 | #500-#549P-CODE MACRO COMMON SELECT (CANNOT USE SETVN) | The variable name cannot be entered. The SETVN command cannot be used with the P-CODE macro common variables #500 to #549. |
2053 | P-CODE VARIABLE NUMBER IS OUTSIDE OF RANGE | An attempt was made to enter a P-CODE-only variable not existing in the system. |
2054 | EXTENDED P-CODE VARIABLE NUMBER IS OUTSIDE OF RANGE | An attempt was made to enter an extended P-CODE-only variable not existing in the system. |
4010 | ILLEGAL REAL VALUE OF OBUF : | The real value for a output buffer is in error. |
5006 | TOO MANY WORD IN ONE BLOCK | The number of words in a block exceeds the maximum. The maximum is 26 words. However, this figure varies according to NC options. Divide the instruction word into two blocks. |
5007 | TOO LARGE DISTANCE | Due to compensation, point of intersection calculation, interpolation or similar reasons, a movement distance that exceeds the maximum permissible distance was specified. Check the programmed coordinates or compensation amounts. |
5009 | PARAMETER ZERO (DRY RUN) | The dry run feedrate parameter No. 1410 or maximum cutting feedrate parameter No. 1430 for each axis has been set to 0. |
5010 | END OF RECORD | The EOR (End of Record) code is specified in the middle of a block. This alarm is also generated when the percentage at the end of the NC program is read. |
5011 | PARAMETER ZERO (CUT MAX) | The maximum cutting feedrate parameter No. 1430 has been set to 0. |
5014 | TRACE DATA NOT FOUND | A transfer could not be made because of no trace data. |
5016 | ILLEGAL COMBINATION OF M CODES | M codes which belonged to the same group were specified in a block. Alternatively, an M code which must be specified without other M codes in the block was specified in a block with other M codes. |
5018 | POLYGON SPINDLE SPEED ERROR | T In G51.2 mode, the speed of the spindle or polygon synchronous axis either exceeds the clamp value or is too small. The specified rotation speed ratio thus cannot be maintained. For polygon turning between spindles: More information as to why this alarm occurred is indicated in DGN No. 471. |
5020 | PARAMETER OF RESTART ERROR | An invalid value is set in parameter No. 7310, which specifies the axis order in which the tool is moved along axes to the machining restart position in dry run. A value ranging from 1 to the number of controlled axes may be set in this parameter. |
5046 | ILLEGAL PARAMETER (S-COMP) | M The setting of a parameter related to simple straightness compensation contains an error. Possible causes include: 1) A non-existent axis number is set in a moving or compensation axis parameter. 2) The simple straightness compensation point numbers do not have correct magnitude relationships. 3) No simple straightness compensation point is found between the furthest pitch error compensation point in the negative region and that in the positive region. 4) The compensation per compensation point is either too large or too small. |
5064 | DIFFERENT AXIS UNIT | Circular interpolation has been specified on a plane consisting of axes having different increment systems. |
Alarm | Message | Description |
5065 | DIFFERENT AXIS UNIT (PMC AXIS) | Axes having different increment systems have been specified in the same DI/DO group for PMC axis control. Modify the setting of parameter No. 8010. |
5073 | NO DECIMAL POINT | No decimal point has been specified for an address requiring a decimal point. |
5074 | ADDRESS DUPLICATION ERROR | The same address has been specified two or more times in a single block. Alternatively, two or more G codes in the same group have been specified in a single block. |
5110 | IMPROPER G-CODE (AICC MODE) | An unspecifiable G code was specified in the advanced preview control, AI advanced preview control, or AI contour control mode. |
5131 | NC COMMAND IS NOT COMPATIBLE | T The PMC axis control and polar coordinate interpolation were specified simultaneously. |
5195 | DIRECTION CAN NOT BE JUDGED | T Measurement is invalid in the tool compensation measurement value direct input B function. [For 1-contact input] 1) The recorded pulse direction is not constant. For example, the stopped state may be set during offset write mode, the servo off state may be entered, or the direction may vary. 2) The tool is moving along the two axes (X-axis and Y-axis). [For movement direction judgment in 4-contact input] 1) The recorded pulse direction is not constant. For example, the stopped state may be set during offset write mode, the servo off state may be entered, or the direction may vary. 2) The tool is moving along the two axes (X-axis and Z-axis). 3) The direction indicated by the tool compensation write signal does not match the movement direction of the axis. |
5220 | REFERENCE POINT ADJUSTMENT MODE | In case of distance coded linear scale I/F, the reference point auto setting bit 2 of parameter No.1819 is set to "1". Move the machine to reference position by manual operation and execute manual reference return. |
5257 | G41/G42 NOT ALLOWED IN MDI MODE | Tool radius/tool nose radius compensation was specified in MDI mode. (Depending on the setting of the bit 4 (MCR) of parameter No. 5008) |
5303 | TOUCH PANEL ERROR | The touch panel is not connected correctly, or the touch panel cannot be initialized when the power is turned on. Correct the cause then turn on the power again. |
Alarm | Message | Description |
5305 | ILLEGAL SPINDLE NUMBER | In a spindle select function by address P for a multiple spindle control, 1) Address P is not specified. 2) A P code for selecting a spindle is not set in parameter No. 3781. 3) An illegal G code which cannot be commanded with an S_P_; command is specified. 4) Multi-spindle control is not enabled because bit 1 (EMS) of parameter No. 3702 is 1. 5) The spindle amplifier number of each spindle is not set in parameter No. 3717. 6) A spindle command is executed from a path in which this command is prohibited (parameter No. 11090). 7) The setting of parameter No. 11090 is incorrect. |
5306 | MODE CHANGE ERROR | A mode switchover failed at the time of activation. An attempt to activate a one-touch macro was made while not in the reset state or during a reset or emergency stop. |
5329 | M98 AND NC COMMAND IN SAME BLOCK | A subprogram call which is not a single block was commanded during canned cycle mode. |
5339 | ILLEGAL FORMAT COMMAND IS EXECUTED IN SYNC/MIX/OVL CONTROL. | T 1. The value of P, Q, or L specified by G51.4/G50.4/G51.5/G50.5/G51.6/G50.6 is invalid. 2. A duplicate value is specified by parameter No. 12600. |
5346 | RETURN TO REFERENCE POINT | The coordinate establishment of the Cs contour control axis is not made. Perform a manual reference position return. 1) When Cs coordinate establishment is made for the Cs-axis for which the Cs-axis reference position status signal CSPENx is 0 2) When positional information is not sent from the spindle amplifier 3) When the servo off state is entered during the start of Cs-axis coordinate establishment 4) When the emergency stop state is entered during Cs-axis coordinate establishment T 5) When the Cs-axis is under synchronous or superimposed control 6) When an attempt is made to release composite control for the Cs-axis during Cs-axis coordinate establishment 7) When an attempt is made to start synchronous, composite, or superimposed control for the Cs-axis during Cs-axis coordinate establishment |
5362 | CONVERT INCH/MM AT REF-POS | An inch/metric conversion was performed at a position other than the reference position. Perform an inch/metric conversion after returning to the reference position. |
5391 | CAN NOT USE G92 | M Workpiece coordinate system setting G92 cannot be specified. 1) After tool length compensation was changed by tool length compensation shift type, G92 was specified when no absolute command is present. 2) G92 was specified in the block in which G49 is present. |
Alarm | Message | Description |
5395 | CS AXIS NUMBER OVER | The number of axes to be set for Cs-axis contour control exceeds the maximum number allowed in the system. Check parameter No. 1023. If this alarm is generated, the emergency stop state cannot be released. |
5445 | CAN NOT COMMAND MOTION IN G39 | Corner circular interpolation (G39) of tool radius/tool nose radius compensation is not specified alone but is specified with a move command. |
5446 | NO AVOIDANCE AT G41/G42 | Because there is no interference avoidance vector, the interference check avoidance function of tool radius/tool nose radius compensation does not work. |
5447 | DANGEROUS AVOIDANCE AT G41/G42 | The interference check avoidance function of tool radius/tool nose radius compensation operation will lead to danger. |
5448 | INTERFERENCE TO AVD. AT G41/G42 | In the interference check avoidance function of tool radius/tool nose radius compensation, a further interference occurs for an already created interference avoidance vector. |
(4) Parameter writing alarm (SW alarm)
Alarm | Message | Description |
SW0100 | PARAMETER ENABLE SWITCH ON | The parameter setting is enabled (bit 0 (PWE) of parameter No. 8900 is set to “1”). To set the parameter, turn this parameter ON. Otherwise, set to OFF. |
Alarm | Message | Description |
SV0001 | SYNC ALIGNMENT ERROR | In feed axis control , the amount of compensation for synchronization exceeded the parameter (No. 8325) setting value. This alarm occurs only for a slave axis. |
SV0002 | SYNC EXCESS ERROR ALARM 2 | In feed axis control , the amount of synchronization error exceeded the parameter (No. 8332) setting value. When the synchronization is not completed after power-up, the determination is made by the parameter value (No. 8332) multiplied by the parameter (No. 8330) multiplier. This alarm occurs only for a slave axis only. |
SV0003 | SYNCHRONOUS/COMPOSITE/SUPER IMPOSED CONTROL MODE CAN'T BE CONTINUED | T Since as axis in synchronization, composite, or superimposed mode caused a servo alarm, the mode could not be continued, If one of the axes in a mode causes a servo alarm, all axes relating to the axis enter the servo-off state. This alarm is generated to enable the cause of the servo-off state to be checked. |
SV0004 | EXCESS ERROR (G31) | The amount of positional deviation during torque limit skip command operation exceeded the limit value of the parameter No.6287. |
SV0005 | SYNC EXCESS ERROR (MCN) | In feed axis control , for synchronization, the difference value of the machine coordinate between a master and slave axes exceeded the parameter (No. 8314) setting value. This alarm occurs for a master or slave axis. |
SV0006 | ILLEGAL TANDEM AXIS | For the slave axis under tandem control, absolute position detection is set (parameter bit 5 (APC) of parameter No. 1815 = 1). |
Alarm | Message | Description |
SV0007 | SV ALM ANOTHER PATH (MULTI AMP.) | T When a multi axis amplifier was used in a 2-path system across paths, a servo alarm occurred on an axis belonging to another path. When a 2-path system and multiple servo axes between paths are controlled by a multi axis amplifier, if a servo alarm occurs on an axis belonging to another path of the same amplifier, the MCC of the amplifier goes down and SV0401 V-READY OFF occurs on an axis belonging to the local path in the same amplifier. Since SV0401 is caused by a servo alarm occurred on an axis in another path, SV0007 is caused together to clearly indicate the fact. The axis belonging to another path in the same amplifier resolves the cause of the servo alarm. |
SV0301 | APC ALARM: COMMUNICATION ERROR | Since the absolute-position detector caused a communication error, the correct machine position could not be obtained. (data transfer error). The absolute-position detector, cable, or servo interface module is thought to be defective. |
SV0302 | APC ALARM: OVER TIME ERROR | Since the absolute-position detector caused an overtime error, the correct machine position could not be obtained. (data transfer error). The absolute-position detector, cable, or servo interface module is thought to be defective. |
SV0303 | APC ALARM: FRAMING ERROR | Since the absolute-position detector caused a framing error, the correct machine position could not be obtained. (data transfer error). The absolute-position detector, cable, or servo interface module is thought to be defective. |
SV0304 | APC ALARM: PARITY ERROR | Since the absolute-position detector caused a parity error, the correct machine position could not be obtained. (data transfer error). The absolute-position detector, cable, or servo interface module is thought to be defective. |
SV0305 | APC ALARM: PULSE ERROR | Since the absolute-position detector caused a pulse error, the correct machine position could not be obtained. The absolute-position detector, or cable is thought to be defective. |
SV0306 | APC ALARM: OVER FLOW ERROR | Since the amount of positional deviation overflowed, the correct machine position could not be obtained. Check to see the parameter No. 2084 or No. 2085. |
SV0307 | APC ALARM: MOVEMENT EXCESS ERROR | Since the machine moved excessively, the correct machine position could not be obtained. |
SV0360 | ABNORMAL CHECK SUM (INT) | The checksum alarm occurred on the built–in Pulse Coder. |
SV0361 | ABNORMAL PHASE DATA (INT) | The phase data abnormal alarm occurred on the built–in Pulse Coder. |
SV0362 | ABNORMAL REV. DATA (INT) | The speed count abnormal alarm occurred on the built-in Pulse Coder. |
SV0363 | ABNORMAL CLOCK (INT) | The clock alarm occurred on the built–in Pulse Coder. |
SV0364 | SOFT PHASE ALARM (INT) | A digital servo soft detected an abnormality on the built in Pulse Coder. |
SV0365 | BROKEN LED (INT) | The digital servo software detected abnormal data on the built–in Pulse Coder. |
SV0366 | PULSE MISS(INT) | A pulse error occurred on the built–in Pulse Coder. |
SV0367 | COUNT MISS (INT) | A count error occurred on the built–in Pulse Coder. |
Alarm | Message | Description |
SV0368 | SERIAL DATA ERROR (INT) | The communications data could not be received from the built–in Pulse Coder. |
SV0369 | DATA TRANS. ERROR (INT) | A CRC error or stop bit error occurred in the communications data from the built–in Pulse Coder. |
SV0380 | BROKEN LED (EXT) | Separate detector error |
SV0381 | ABNORMAL PHASE (EXT) | An abnormal alarm in the position data occurred on the separate detector. |
SV0382 | COUNT MISS (EXT) | A count error occurred on the separate detector. |
SV0383 | PULSE MISS (EXT) | A pulse error occurred on the separate detector. |
SV0384 | SOFT PHASE ALARM (EXT) | The digital servo software detected abnormal data on the separate detector. |
SV0385 | SERIAL DATA ERROR (EXT) | The communications data could not be received from the separate detector. |
SV0386 | DATA TRANS. ERROR (EXT) | A CRC error or stop bit error occurred in the communications data from the standalone detector. |
SV0387 | ABNORMAL ENCODER (EXT) | An abnormality occurred on a separate detector. For more information, contact the scale manufacturer. |
SV0401 | IMPROPER V_READY OFF | Although the ready signal (PRDY) of the position control was ON, the ready signal (VRDY) of the velocity control was OFF. |
SV0403 | CARD/SOFT MISMATCH | The combination of the axis card and the servo software is incorrect. Probable causes are given below. 1) The correct axis card is not attached. 2) The correct servo software is not installed in flash memory. |
SV0404 | IMPROPER V_READY ON | Although the ready signal (PRDY) of the position control was OFF, the ready signal (VRDY) of the velocity control was ON. |
SV0407 | EXCESS ERROR | T The difference value of the amount of positional deviation for the synchronization axis exceeded the setting value. (during synchronous control only) |
SV0409 | DETECT ABNORMAL TORQUE | An abnormal load was detected on the servo motor, during Cs axis, or spindle positioning (T series) axis. The alarm can be canceled by RESET. |
SV0410 | EXCESS ERROR (STOP) | The amount of positional deviation during stopping exceeded the parameter (No. 1829) setting value. |
SV0411 | EXCESS ERROR (MOVING) | The amount of positional deviation during traveling became excessive than the parameter (No.1828) setting value. |
SV0413 | LSI OVERFLOW | The counter for the amount of positional deviation overflowed |
SV0415 | MOTION VALUE OVERFLOW | The velocity exceeding the travel velocity limit was commanded. |
Alarm | Message | Description |
SV0417 | ILL DGTL SERVO PARAMETER | A digital serve parameter setting is incorrect. [When bit 4 of diagnosis information No. 203 is 1.] An illegal parameter was detected by the servo software. Identify the cause with reference to diagnosis information No. 352. [When bit 4 of diagnosis information No. 203 is 0.] The CNC software detected an illegal parameter. Probable causes are given below (see diagnosis information No. 280). 1) The value specified in parameter No. 2020 as the motor model falls outside the specified range. 2) The motor rotation direction in parameter No. 2022 is not set to a correct value (111 or -111). 3) The speed feedback pulse count per motor rotation in parameter No. 2023 is set to a negative or other incorrect value. 4) The position feedback pulse count per motor rotation in parameter No. 2024 is set to a negative or other incorrect value. |
SV0420 | SYNC TORQUE EXCESS | In feed axis control , for synchronization, the difference value of torque between a master and slave axes exceeded the parameter (No. 2031) setting value. This alarm occurs for a master axis. |
SV0421 | EXCESS ERROR (SEMI-FULL) | The difference between the feedback from the semi and full sides exceeded the setting of parameter No.2118. |
SV0422 | EXCESS VELOCITY IN TORQUE | In torque control, the commanded permissible velocity was exceeded. |
SV0423 | EXCESS ERROR IN TORQUE | In torque control, the total permissible move value specified as a parameter was exceeded. |
SV0430 | SV MOTOR OVERHEAT | The servo motor has overheated. |
SV0431 | CNV. OVERLOAD | Power Supply (PS) : Overheat Servo Amplifier : Overheat |
SV0432 | CNV. LOW VOLT CONTROL | Power Supply (PS) : The control power supply voltage has dropped. Servo Amplifier : The control power supply voltage has dropped. |
SV0433 | CNV. LOW VOLT DC LINK | Power Supply (PS) : Low DC link voltage Servo Amplifier : Low DC link voltage |
SV0434 | INV. LOW VOLT CONTROL | Servo Amplifier : Low control power voltage |
SV0435 | INV. LOW VOLT DC LINK | Servo Amplifier : Low DC link voltage |
SV0436 | SOFTTHERMAL(OVC) | The digital servo software detected a software thermal (OVC). |
SV0437 | CNV. OVERCURRENT POWER | Power Supply (PS) : Overcurrent on input circuit section. |
SV0438 | INV. ABNORMAL CURRENT | Servo Amplifier : Motor overcurrent |
SV0439 | CNV. OVER VOLT DC LINK | Power Supply (PS) : The DC link voltage is too high. Servo Amplifier : The DC link voltage is too high. |
SV0440 | CNV. EX DECELERATION POW. | Power Supply (PS) : Excessive generative discharge Servo Amplifier : Excessive generative discharge, or abnormal error in generative power circuit |
SV0441 | ABNORMAL CURRENT OFFSET | The digital servo software detected an abnormality in the motor current detection circuit. |
SV0442 | CNV. CHARGE FAILURE | Power Supply (PS) : The spare charge circuit for the DC link is abnormal. |
SV0443 | CNV. COOLING FAN FAILURE | Power Supply (PS) : Internal cooling fan failure. Servo Amplifier : Internal cooling fan failure. |
Alarm | Message | Description |
SV0444 | INV. COOLING FAN FAILURE | Servo Amplifier : Internal cooling fan failure. |
SV0445 | SOFT DISCONNECT ALARM | The digital servo software detected a disconnected Pulsecoder. |
SV0446 | HARD DISCONNECT ALARM | The hardware detected a disconnected build–in Pulse Coder. |
SV0447 | HARD DISCONNECT (EXT) | The hardware detected a disconnected separate detector. |
SV0448 | UNMATCHED FEEDBACK ALARM | The sign of the feedback signal from the standalone detector is opposite to that from the feedback signal from the built–on Pulsecoder. |
SV0449 | INV. IPM ALARM | Servo Amplifier : The IPM (Intelligent Power Module) detected an alarm. |
SV0453 | SPC SOFT DISCONNECT ALARM | Software disconnection alarm of the α Pulsecoder. Turn off the power to the CNC, then remove and insert the Pulsecoder cable. If this alarm is issued again, replace the Pulsecoder. |
SV0454 | ILLEGAL ROTOR POS DETECT | The magnetic pole detection function terminated abnormally. The magnetic pole could not be detected because the motor did not run. |
SV0456 | ILLEGAL CURRENT LOOP | An attempt was made to set the current loop that could not be set. The amplifier pulse module in use does not comply with HIGH SPEED HRV. Or, requirements to control are not satisfied in the system. |
SV0458 | CURRENT LOOP ERROR | The specified current loop differs from the actual current loop. |
SV0459 | HI HRV SETTING ERROR | For two axes whose servo axis numbers (parameter No. 1023) are consecutively even and odd numbers, HIGH SPEED HRV control is possible for one axis and impossible for the other. |
SV0460 | FSSB DISCONNECT | The FSSB connection was discontinued. Probable causes are: 1) The FSSB connection cable was disconnected or broken. 2) The amplifier was turned off . 3) In the amplifier, the low-voltage alarm occurred. |
SV0462 | SEND CNC DATA FAILED | The correct data could not be received on a slave side because of the FSSB communication error. |
SV0463 | SEND SLAVE DATA FAILED | The correct data could not be received in the servo software side because of the FSSB communication error. |
SV0465 | READ ID DATA FAILED | A read of the ID information for the amplifier has failed at power-on. |
SV0466 | MOTOR/AMP. COMBINATION | The maximum current of an amplifier is different to that of a motor. Probable causes are: 1) The connection command for an amplifier is incorrect. 2) The parameter (No.2165) setting is incorrect |
SV0468 | HI HRV SETTING ERROR(AMP) | An attempt was made to set up HIGH SPEED HRV control for use when the controlled axis of an amplifier for which HIGH SPEED HRV control could not be used. |
SV0600 | INV. DC LINK OVER CURRENT | DC link overcurrent. |
SV0601 | INV. RADIATOR FAN FAILURE | External radiator cooling fan failure. |
SV0602 | INV. OVERHEAT | The servo motor has overheated. |
SV0603 | INV. IPM ALARM(OH) | The IPM (Intelligent Power Module) detected an overheat alarm. |
SV0604 | AMP. COMMUNICATION ERROR | The communication between Servo amplifier and Power Supply (PS) is in error. |
Alarm | Message | Description |
SV0605 | CNV. EX. DISCHARGE POW. | Power Supply (PS) : The motor regenerative power is too much. |
SV0606 | CNV. RADIATOR FAN FAILURE | Power Supply (PS) : External radiator cooling fan failure. |
SV0607 | CNV. SINGLE PHASE FAILURE | Power Supply (PS) : The input power supply has a missing phase. |
SV0646 | ABNORMAL ANALOG SIGNAL (EXT) | An error occurred in the analog 1Vp-p output of the separate detector. The separate detector, cable, or separate detector interface unit may be failed. |
SV1025 | V_READY ON (INITIALIZING ) | The ready signal (VRDY) of the velocity control which should be OFF is ON while the servo control is ON. |
SV1026 | ILLEGAL AXIS ARRANGE | The parameter for servo axis arrange is not set correctly. A negative value, duplicate value, or greater value than the number of control axes was set to the parameter No. 1023 "The servo axis number of each axis." |
SV1055 | ILLEGAL TANDEM AXIS | In tandem control, the setting of the parameter No. 1023 is incorrect. |
SV1056 | ILLEGAL TANDEM PAIR | In tandem control, the setting of the bit 6 (TDM) of parameter No.1817 is incorrect. |
SV1067 | FSSB: CONFIGURATION ERROR(SOFT) | An FSSB configuration error occurred (detected by software). The connected amplifier type is incompatible with the FSSB setting value. |
SV1100 | S-COMP. VALUE OVERFLOW | M The amount of compensation for the simple straightness exceeded a maximum value of 32767. |
SV5134 | FSSB:OPEN READY TIME OUT | In the initialization, the FSSB could not be in an open ready sate. The axis card is thought to be defective. |
SV5136 | FSSB:NUMBER OF AMP. IS INSUFFICIENT | The number of amplifier identified by the FSSB is insufficient than the number of control axes. Or, the setting of the number of axes or the amplifier connection is in error. |
SV5137 | FSSB:CONFIGURATION ERROR | An FSSB configuration error occurred. The connecting amplifier type is incompatible with the FSSB setting value. |
SV5139 | FSSB:ERROR | Servo initialization has not completed successfully. It is probable that an optical cable failed or a connection between the amplifier and another module failed. |
SV5197 | FSSB:OPEN TIME OUT | The initialization of the FSSB was completed, but it could not be opened. Or, the connection between the CNC and the amplifier in is incorrect. |
(6) Overtravel alarms (OT alarm)
Alarm | Message | Description |
OT0500 | + OVERTRAVEL ( SOFT 1 ) | Exceeded the positive side stored stroke check 1. |
OT0501 | - OVERTRAVEL ( SOFT 1 ) | Exceeded the negative side stored stroke check 1. |
OT0502 | + OVERTRAVEL ( SOFT 2 ) | Exceeded the positive side stored stroke check 2. T Or, in the chuck tail stock barrier, an entry to the inhibited area was made during movement in the positive direction. |
OT0503 | - OVERTRAVEL ( SOFT 2 ) | Exceeded the negative side stored stroke check 2. T Or, in the chuck tail stock barrier, an entry to the inhibited area was made during movement in the negative direction. |
OT0504 | + OVERTRAVEL ( SOFT 3 ) | Exceeded the positive side stored stroke check 3. |
OT0505 | - OVERTRAVEL ( SOFT 3 ) | Exceeded the - side stored stroke check 3. |
Alarm | Message | Description |
OT0506 | + OVER TRAVEL ( HARD ) | The stroke limit switch in the positive direction was triggered. This alarm is generated when the machine reaches the stroke end. When this alarm is not generated, feed of all axes is stopped during automatic operation. During manual operation, only the feed of the axis on which the alarm occurred is stopped. |
OT0507 | - OVER TRAVEL ( HARD ) | The stroke limit switch in the negative direction was triggered. This alarm is generated when the machine reaches the stroke end. When this alarm is not generated, feed of all axes is stopped during automatic operation. During manual operation, only the feed of the axis on which the alarm occurred is stopped. |
OT0508 | INTERFERENCE:+ | T A tool moving in the positive direction along the n axis has fouled another tool post. |
OT0509 | INTERFERENCE:- | T A tool moving in the negative direction along the n axis has fouled another tool post. |
OT0510 | + OVERTRAVEL ( PRE-CHECK ) | The tool exceeded the limit in the negative direction during the stroke check before movement. |
OT0511 | - OVERTRAVEL ( PRE-CHECK ) | The tool exceeded the limit in the positive direction during the stroke check before movement. |
(7) Memory file alarms (IO alarm)
Alarm | Message | Description |
IO1001 | FILE ACCESS ERROR | The resident–type file system could not be accessed as an error occurred in the resident–type file system. |
IO1002 | FILE SYSTEM ERROR | The file could not be accessed as an error occurred in the CNC file system. |
IO1030 | CHECK SUM ERROR | The checksum of the CNC part program storage memory is incorrect. |
IO1032 | MEMORY ACCESS OVER RANGE | Accessing of data occurred outside the CNC part program storage memory range. |
IO1104 | OVER MAXIMUM TOOL LIFE PAIRS | The maximum number of tool life management pairs is exceeded. Modify the setting of the maximum number of tool life management pairs in parameter No. 6813. |
(8) Alarms requiring power to be turned off (PW alarm)
Alarm | Message | Description |
PW0000 | POWER MUST BE OFF | A parameter was set for which the power must be turned OFF then ON again. |
PW0001 | X-ADDRESS(*DEC) IS NOT ASSIGNED. | The X address of the PMC could not be assigned correctly. This alarm may occur in the following case: 1) During the setting of parameter No. 3013, the X address could not be assigned correctly for the deceleration dog (*DEC) for a return to the reference position. |
PW0002 | PMC address is not correct (AXIS). | The address to assign the axis signal is incorrect. This alarm may occur in the following case: 1) The parameter No.3021 setting is incorrect. |
Alarm | Message | Description |
PW0003 | PMC address is not correct (SPINDLE). | The address to assign the spindle signal is incorrect. This alarm may occur in the following case: 1) The parameter No.3022 setting is incorrect. |
PW0006 | POWER MUST BE OFF (ILL-EXEC-CHK) | The malfunction prevention function detected an alarm to require the power off. |
PW0007 | X-ADDRESS (SKIP) IS NOT ASSIGNED | The X address of PMC could not be assigned correctly. Possible causes are: 1) During the set of parameter No. 3012, the skip signal of the X address was not assigned correctly. 2) During the set of parameter No. 3019, the address other than the skip signal of the X address was not assigned correctly. |
PW1102 | ILLEGAL PARAMETER (I-COMP.) | The parameter for setting slope compensation is incorrect. This alarm occurs in the following cases: 1) When the size relationship between the slope compensation point Nos. is incorrect 2) When the slope compensation point is not located between the most negative side and most positive side of pitch error compensation 3) When the compensation per compensation point is too small or too great. |
PW1110 | ILLEGAL PARAMETER (SERVO MOTOR SPINDLE) | The parameter for the spindle controlled with the servo motor is not set correctly. |
PW1111 | ILLEGAL SPINDLE NUMBER (SERVO MOTOR SPINDLE) | The spindle number (parameter No. 11010) or spindle amplifier number (parameter No. 3717) for the spindle controlled with the servo motor is not set correctly. |
PW5046 | ILLEGAL PARAMETER (S-COMP.) | M The parameter for setting simple straightness compensation is incorrect. |
Alarm | Message | Description |
SP0740 | RIGID TAP ALARM : EXCESS ERROR | The positional deviation of the stopped spindle has exceeded the set value during rigid tapping. |
SP0741 | RIGID TAP ALARM : EXCESS ERROR | The positional deviation of the moving spindle has exceeded the set value during rigid tapping. |
SP0742 | RIGID TAP ALARM : LSI OVERFLOW | An LSI overflow has occurred for the spindle during rigid tapping. |
SP0752 | SPINDLE MODE CHANGE ERROR | This alarm is generated if the system does not properly terminate a mode change. The modes include the Cs contour control, spindle positioning (T series), rigid tapping, and spindle control modes. The alarm is activated if the spindle control unit does not respond correctly to the mode change command issued by the NC. |
SP0754 | ABNORMAL TORQUE | An abnormal load was detected in a spindle motor. The alarm can be canceled by RESET. |
SP1202 | SPINDLE SELECT ERROR | In a multi spindle control, the spindle number other than the valid spindle number was selected by a position coder select signal. An attempt was made to select the spindle number of the system having no valid spindle. |
SP1220 | NO SPINDLE AMP. | Either the cable connected to a serial spindle amplifier is broken, or the serial spindle amplifier is not connected. |
SP1221 | ILLEGAL MOTOR NUMBER | The spindle No. and the motor No. are incorrectly matched. |
SP1224 | ILLEGAL SPINDLE-POSITION CODER GEAR RATIO | The spindle–position coder gear ratio was incorrect. |
Alarm | Message | Description |
SP1225 | CRC ERROR (SERIAL SPINDLE) | A CRC error (communications error) occurred in communications between the CNC and the serial spindle amplifier. |
SP1226 | FRAMING ERROR (SERIAL SPINDLE) | A framing error occurred in communications between the CNC and the serial spindle amplifier. |
SP1227 | RECEIVING ERROR (SERIAL SPINDLE) | A receive error occurred in communications between the CNC and the serial spindle amplifier. |
SP1228 | COMMUNICATION ERROR (SERIAL SPINDLE) | A communications error occurred between the CNC and the serial spindle amplifier. |
SP1229 | COMMUNICATION ERROR SERIAL SPINDLE AMP. | A communications error occurred between serial spindle amplifiers (motor Nos. 1 and 2, or motor Nos. 3–4). |
SP1231 | SPINDLE EXCESS ERROR (MOVING) | The position deviation during spindle rotation was greater than the value set in parameters. |
SP1232 | SPINDLE EXCESS ERROR (STOP) | The position deviation during spindle stop was greater than the value set in parameters. |
SP1233 | POSITION CODER OVERFLOW | The error counter/speed instruction value of the position coder overflowed. |
SP1234 | GRID SHIFT OVERFLOW | Grid shift overflowed. |
SP1240 | DISCONNECT POSITION CODER | The analog spindle position coder is broken. |
SP1241 | D/A CONVERTER ERROR | The D/A converter for controlling analog spindles is erroneous. |
SP1243 | ILLEGAL SPINDLE PARAMETER SETTING (GAIN) | The setting for the spindle position gain is incorrect. |
SP1244 | MOTION VALUE OVERFLOW | The amount of distribution to a spindle is too much |
SP1245 | COMMUNICATION DATA ERROR | A communication data error was detected on the CNC. |
SP1246 | COMMUNICATION DATA ERROR | A communication data error was detected on the CNC. |
SP1247 | COMMUNICATION DATA ERROR | A communication data error was detected on the CNC. |
SP1969 | SPINDLE CONTROL ERROR | An error occurred in the spindle control software. |
SP1970 | SPINDLE CONTROL ERROR | Initialization of spindle control ended in error. |
SP1971 | SPINDLE CONTROL ERROR | An error occurred in the spindle control software. |
SP1972 | SPINDLE CONTROL ERROR | An error occurred in the spindle control software. |
SP1974 | ANALOG SPINDLE CONTROL ERROR | An error occurred in the spindle control software. |
SP1975 | ANALOG SPINDLE CONTROL ERROR | An position coder error was detected on the analog spindle. |
SP1976 | SERIAL SPINDLE COMMUNICATION ERROR | The amplifier No. could not be set to the serial spindle amplifier. |
SP1977 | SERIAL SPINDLE COMMUNICATION ERROR | An error occurred in the spindle control software. |
SP1978 | SERIAL SPINDLE COMMUNICATION ERROR | A time–out was detected during communications with the serial spindle amplifier. |
SP1979 | SERIAL SPINDLE COMMUNICATION ERROR | The communications sequence was no longer correct during communications with the serial spindle amplifier. |
SP1980 | SERIAL SPINDLE AMP. ERROR | Defective SIC–LSI on serial spindle amplifier |
SP1981 | SERIAL SPINDLE AMP. ERROR | An error occurred during reading of the data from SIC–LSI on the analog spindle amplifier side. |
SP1982 | SERIAL SPINDLE AMP. ERROR | An error occurred during reading of the data from SIC–LSI on the serial spindle amplifier side. |
SP1983 | SERIAL SPINDLE AMP. ERROR | Could not clear on the spindle amplifier side. |
SP1984 | SERIAL SPINDLE AMP. ERROR | An error occurred during re–initialization of the spindle amplifier. |
SP1985 | SERIAL SPINDLE CONTROL ERROR | Failed to automatically set parameters |
SP1986 | SERIAL SPINDLE CONTROL ERROR | An error occurred in the spindle control software. |
SP1987 | SERIAL SPINDLE CONTROL ERROR | Defective SIC–LSI on the CNC |
SP1988 | SPINDLE CONTROL ERROR | An error occurred in the spindle control software. |
SP1989 | SPINDLE CONTROL ERROR | An error occurred in the spindle control software. |
Alarm | Message | Description |
SP1996 | ILLEGAL SPINDLE PARAMETER SETTING | The spindle was assigned incorrectly. Alternatively, the number of spindles exceeded the maximum number allowed in the system. Check to see the following parameter. (No.3701#1,#4, 3716, 3717) |
SP1998 | SPINDLE CONTROL ERROR | An error occurred in the spindle control software. |
SP1999 | SPINDLE CONTROL ERROR | An error occurred in the spindle control software. |
Refer to A.3 for SP9001 or later.
(10) Overheat alarms (OH alarm)
Alarm | Message | Description |
OH0700 | LOCKER OVERHEAT | CNC cabinet overheat |
OH0701 | FAN MOTOR STOP | PCB cooling fan motor abnormality |
OH0704 | OVERHEAT | T Spindle overheat due to detection of changes in the spindle speed 1) When the cutting load is large, offload the cutting conditions. 2) Check if the cutting tool became dull. 3) Check if the spindle amplifier malfunctions. |
Alarm | Message | Description |
DS0001 | SYNC EXCESS ERROR (POS DEV) | In feed axis control , the difference in the amount of positional deviation between the master and slave axes exceeded the parameter (No. 8323) setting value. This alarm occurs only for the slave axis. |
DS0003 | SYNCHRONIZE ADJUST MODE | The system is in the synchronize adjust mode. |
DS0004 | EXCESS MAXIMUM FEEDRATE | The malfunction prevention function detected the command in which a value exceeding the maximum speed was specified. |
DS0005 | EXCESS MAXIMUM ACCELERATION | The malfunction prevention function detected the command in which a value exceeding the maximum acceleration was specified. |
DS0006 | ILLEGAL EXECUTION SEQUENCE | The malfunction prevention function detected an illegal execution sequence. |
DS0007 | ILLEGAL EXECUTION SEQUENCE | The malfunction prevention function detected an illegal execution sequence. |
DS0008 | ILLEGAL EXECUTION SEQUENCE | The malfunction prevention function detected an illegal execution sequence. |
DS0009 | ILLEGAL EXECUTION SEQUENCE | The malfunction prevention function detected an illegal execution sequence. |
DS0010 | ILLEGAL REFERENCE AREA | The malfunction prevention function detected an invalid reference area. |
DS0011 | ILLEGAL REFERENCE AREA | The malfunction prevention function detected an invalid reference area. |
DS0012 | ILLEGAL REFERENCE AREA | The malfunction prevention function detected an invalid reference area. |
DS0013 | ILLEGAL REFERENCE AREA | The malfunction prevention function detected an invalid reference area. |
DS0014 | TOOL CHANGE DETECT MACHINE LOCK | A machine lock is turned on for the Z axis for which the tool is being changed. |
DS0015 | TOOL CHANGE DETECT MIRROR IMAGE | A mirror image is turned on for the Z axis for which the tool is being changed. |
Alarm | Message | Description |
DS0016 | SERIAL DCL:FOLLOW-UP ERROR | 1) The settings of parameters No.1883 and No.1884 fall outside the range. 2) The current position at establishment of the reference position subtracted by the distance between the reference positions (detection unit) exceeded ±2147483647. Change the current position or reference position to prevent this situation. |
DS0017 | SERIAL DCL:REF-POS ESTABLISH ERR | The travel amount at the FL speed at establishment of the reference position exceeded the setting of parameter No. 14010. |
DS0018 | SERIAL DCL:MISMATCH(SSYNC CTRL) | Of the master and slave axes for feed axis control, one axis is a linear scale with the origin and the other is not a linear scale with the reference position. In such a configuration, the feed axis control selection signal (SYNC<Gn138> or SYNCJ <Gn140>) needs to be set to 0 to establish the origin. |
DS0020 | REFERENCE RETURN INCOMPLETE | An attempt was made to perform an automatic return to the reference position on the perpendicular axis before the completion of a return to the reference position on the angular axis. However, this attempt failed because a manual return to the reference position during angular axis control or an automatic return to the reference position after power-up was not commanded. First, return to the reference position on the angular axis, then return to the reference position on the perpendicular axis. |
DS0021 | START ERROR(ONE TOUCH MACRO) | A macro program start operation cannot be accepted. 1) The feed hold signal *SP is 0. 2) An alarm is generated. 3) The SRN signal is 1. |
DS0023 | ILLEGAL PARAMETER (I-COMP VAL) | The setting of the inclination compensation parameter is incorrect. The compensation per compensation point is too large or too small. |
DS0024 | UINT SIGNAL WAS ILLEGALLY INPUT | An interruption custom macro was started during movement to the machining restart position at the dry run speed. |
DS0025 | G60 CANNOT BE EXECUTED | M The state of a mirror image is different between the time when look-ahead of a block for unidirectional positioning was performed and the time when execution of the block was started, so unidirectional positioning cannot be performed. Modify the program. |
DS0026 | MISMATCH OF ANGULAR AXIS(D.C.S) | On angular axis control, one of the angular/perpendicular axes is the scale with ref-pos, and the other of them is not the scale with ref-pos. Such system is not admired. |
DS0027 | MISMATCH OF SYNCHRONOUS AXIS(D.C.S) | Master/slave axes of axis synchronous control, one of them is the linear scale with distance-coded reference marks, and the other of them is not the linear scale with distance-coded reference marks. Please establish reference position with the input signal SYNCn<G138>, SYNCJn<G140> or parameter setting to 0. |
Alarm | Message | Description |
DS0059 | SPECIFIED NUMBER NOT FOUND | [External data I/O] The No. specified for a program No. or sequence No. search could not be found. There was an I/O request issued for offset (tool data), but either no tool numbers have been input since power ON or there is no data for the entered tool No. [External workpiece No. search] The program corresponding to the specified workpiece No. could not be found. |
DS0131 | TOO MANY MESSAGE | An attempt was made to display an external operator message or external alarm message, but five or more displays were required simultaneously. |
DS0132 | MESSAGE NUMBER NOT FOUND | An attempt to cancel an external operator message or external alarm message failed because the specified message number was not found. |
DS0133 | TOO LARGE NUMBER | A value other than 0 to 4095 was specified as the external operator message or the external alarm message number. |
DS0300 | APC ALARM: NEED REF RETURN | A setting to zero position for the absolute position detector (association with reference position and the counter value of the absolute position detector) is required. Perform the return to the reference position. This alarm may occur with other alarms simultaneously. In this case, other alarms must be handled first. |
DS0306 | APC ALARM: BATTERY VOLTAGE 0 | The battery voltage of the absolute position detector has dropped to a level at which data can no longer be held. Or, the power was supplied to the Pulsecoder for the first time. If this problem recurs after the power is turned off and then back on, the battery or cable may be defective. Replace the battery with the machine turned on. |
DS0307 | APC ALARM: BATTERY LOW 1 | The battery voltage of the absolute position detector has dropped to a level at which a replacement is required. Replace the battery with the machine turned on. |
DS0308 | APC ALARM: BATTERY LOW 2 | The battery voltage of the absolute position detector dropped to a level at which a replacement was required in the past. (including during power off). Replace the battery with the machine turned on. |
DS0309 | APC ALARM: REF RETURN IMPOSSIBLE | An attempt was made to set the zero point for the absolute position detector by MDI operation when it was impossible to set the zero point. Rotate the motor manually at least one turn, and set the zero position of the absolute position detector after turning the CNC and servo amplifier off and then on again. |
DS0405 | ZERO RETURN END NOT ON REF | The axis specified in automatic zero return was not at the correct zero point when positioning was completed. Perform zero return from a point whose distance from the zero return start position to the zero point is 2 or more revolutions of the motor. Other probable causes are: - The positional deviation after triggering the deceleration dog is less than 128. - Insufficient voltage or malfunctioning Pulsecoder. |
DS1120 | UNASSIGNED ADDRESS (HIGH) | The upper 4 bits (EIA4 to EIA7) of an external data I/O interface address signal are set to an undefined address (high bits). |
Alarm | Message | Description |
DS1121 | UNASSIGNED ADDRESS (LOW) | The lower 4 bits (EIA0 to EIA3) of an external data I/O interface address signal are set to an undefined address (low bits). |
DS1124 | OUTPUT REQUEST ERROR | OUTPUT REQUEST ERROR An output request was issued during external data output, or an output request was issued for an address that has no output data. |
DS1128 | DI.EIDLL OUT OF RANGE | The numerical value input by external data input signals ED0 to ED31 has exceeded the permissible range. |
DS1130 | SEARCH REQUEST NOT ACCEPTED | No requests can be accepted for a program No. or a sequence No. search as the system is not in the memory mode or the reset state. |
DS1131 | EXT-DATA ERROR (OTHER) | [External Data I/O] An attempt was made to input tool data for tool offset by a tool No. during loading by the G10 code. |
DS1150 | A/D CONVERT ALARM | A/D converter malfunction |
DS1184 | PARAMETER ERROR IN TORQUE | An invalid parameter was set for torque control. The torque constant parameter is set to “0”. |
DS1448 | ILLEGAL PARAMETER (D.C.S.) | The setting value of the parameter for reference marks is satisfied by the following conditions. 1) A setting is made to use the absolute position detector (bit 5 (APC) of parameter No. 1815 is 1). 2) Either parameter 1821 (mark-1 interval) or parameter 1882 (mark-2 interval) is set to 0. 3) Parameters 1821 and 1882 have identical settings. 4) The difference between the settings made for parameters 1821 and 1882 is greater than or equal to twice either setting. 5) The setting value of parameters 1883 and 1884 are over the valid data range. |
DS1449 | REFERENCE MARK ARE DIFFERENT FROM PARAMETER | In case of distance coded linear scale I/F, the actual interval of reference marks is different from parameter (No.1821,1882) setting value. |
DS1450 | ZERO RETURN NOT FINISHED | When bit 0 (ZRN) of parameter No. 1005 is 0, if a manual reference position return has never been performed after power-up, the 1st reference position return (07h) is specified. |
DS1451 | IMPROPER PMC AXIS COMMAND | The PMC axes cannot be controlled in this state. |
DS1512 | EXCESS VELOCITY | T The feedrate of the linear axis during polar coordinate interpolation exceeded the maximum cutting feedrate. |
DS1933 | NEED REF RETURN (SYNC:MIX:OVL) | T The relation between a machine coordinate of an axis in synchronization, composite, or superimposed control, and the absolute, or relative coordinate was displaced. Perform the manual return to the reference position. |
DS2003 | ILLEGAL PARAMETER SETTING FOR LIVE TOOL AXIS (PMC AX-CTRL) | The spindle controlled with the servo motor is set as a PMC-controlled axis. |
DS2005 | NOW GAIN TUNING | Automatic operation cannot be started during automatic speed gain adjustment. Start automatic operation after confirming the completion of automatic adjustment. |
DS5340 | PARAMETER CHECK SUM ERROR | The parameter check sum does not match the reference check sum because of a change in the parameters. Restore the parameters or set the reference check sum again. |
(12) Malfunction prevention function alarms (IE alarm)
Alarm | Message | Description |
IE0001 | + OVERTRAVEL ( SOFT 1 ) | The malfunction prevention function detected that stored stroke check 1 on the positive side was exceeded. |
IE0002 | - OVERTRAVEL ( SOFT 1 ) | The malfunction prevention function detected that stored stroke check 1 on the negative side was exceeded. |
IE0003 | + OVERTRAVEL ( SOFT 2 ) | The malfunction prevention function detected that stored stroke check 2 on the positive side was exceeded. |
IE0004 | - OVERTRAVEL ( SOFT 2 ) | The malfunction prevention function detected that stored stroke check 2 on the negative side was exceeded. |
IE0005 | + OVERTRAVEL ( SOFT 3 ) | The malfunction prevention function detected that stored stroke check 3 on the positive side was exceeded. |
IE0006 | - OVERTRAVEL ( SOFT 3 ) | The malfunction prevention function detected that stored stroke check 3 on the negative side was exceeded. |
IE0007 | EXCESS MAXIMUM REV. DATA | The malfunction prevention function detected the command in which a value exceeding the maximum speed was specified. |
IE0008 | ILLEGAL ACC/DEC | The malfunction prevention function detected the acceleration/deceleration error. |
IE0009 | ILLEGAL MCN COODINATE | The malfunction prevention function detected the displacement of a machine coordinate in the check point. |
A.2.1 Messages That May Be Displayed on the PMC Alarm Screen
The following table lists the PMC alarm messages that may be displayed on the PMC alarm screen.
Alarm number | Faulty location/corrective action | Contents |
ER01 PROGRAM DATA ERROR | <1> Enter the sequence program again. <2> If this error recurs even after you have entered the sequence program again, the error may be due to a hardware fault. In that case, contact us. | The sequence program is invalid. |
ER02 PROGRAM SIZE OVER | <1> Reduce the size of the sequence program. <2> Contact us, and specify a ladder step count option that allows you to set a larger program size. | The sequence program is too large. The sequence program is invalid. |
ER03 PROGRAM SIZE ERROR (OPTION) | <1> Reduce the size of the sequence program. <2> Contact us, and specify a ladder step count option that allows you to set a larger program size. | The sequence program exceeds the size specified by the ladder step count option. |
ER04 PMC TYPE UNMATCH | Change the sequence program so that it specifies the adequate PMC type, by using the programmer. | The PMC type specified in the sequence program does not match the type of the PMC actually in use. |
ER07 NO OPTION (LADDER STEP) | <1> Restore the backup CNC parameter data. <2> Contact us, and specify a ladder step count option that allows you to set a larger program size. | No ladder step count option is found. |
ER08 OBJECT UNMATCH | Contact us. | An unsupported function is used in the sequence program. |
Alarm number | Faulty location/corrective action | Contents |
ER09 PMC LABEL CHECK ERROR. PLEASE TURN ON POWER AGAIN WITH PRESSING 'O'&'Z'. (CLEAR PMC SRAM) | <1> Turn on the power of the CNC again, by holding down the 'O' and 'Z' keys at the same time. <2> Replace the backup batteries. | The nonvolatile memory of the PMC system needs to be initialized in such cases as when you have changed the PMC model. |
ER17 PROGRAM PARITY | <1> Enter the sequence program again. <2> If this error recurs even after you have entered the sequence program again, the error may be due to a hardware fault. In that case, contact us. | The parity of the sequence program is invalid. |
ER18 PROGRAM DATA ERROR BY I/O | Enter the sequence program again. | An interrupt was specified while the sequence program was being read. |
ER19 LADDER DATA ERROR | Display the LADDER DIAGRAM EDITOR screen again, and terminate the editing operation by pressing the [EXIT] soft key. | A function key was pressed during the editing of the ladder program, causing a switch to the CNC screen. |
ER22 NO PROGRAM | Enter the sequence program again. | The sequence program is empty. |
ER27 LADDER FUNC. PRM IS OUT OF RANGE | Correct the sequence program; change the parameter number specified in a functional instruction to a value that is within the allowable range. | An out-of-range parameter number is specified in the TMR, TMRB, CTR, CTRB, DIFU, or DIFD functional instruction. |
ER28 NO OPTION(I/O LINK CHx) | Contact us; specify the I/O Link point count expansion option for the indicated channel. | The I/O Link point count expansion option is not specified for CHx. |
ER31 NO OPTION (EXTENDED PMC LADDER INSTRUCTION FUNCTION) | Change the sequence program so that it specifies the adequate PMC model by using the programmer. | An attempt was made to execute a ladder program including an extended ladder diagram. Alternatively, the model set in the sequence program does not match the actual model. |
ER32 NO I/O DEVICE | <1> Check whether the power of each I/O device is on. <2> Check whether the power of each I/O device has been turned on before the CNC. <3> Check cable connections. | None of the I/O devices, such as the I/O Link, connection unit, and Power Mate, is connected. |
ER33 I/O LINK ERROR or ER33 I/O LINK ERROR (CHn) | Contact us; replace the faulty hardware. | The LSI for the I/O Link is faulty. |
ER34 I/O LINK ERROR (xx) or ER34 I/O LINK ERROR (CHn xx) | <1> Check the cable connections to the devices of group xx. <2> Check whether the power of each I/O device has been turned on before the CNC. <3> Replace any device of group xx in which the PMC control module is embedded. | An I/O device communication error occurred on the slave side of group xx. |
ER35 TOO MUCH OUTPUT DATA IN GROUP (xx) or ER35 TOO MUCH OUTPUT DATA IN GROUP (CHn xx) | Reduce the output data count of group xx. | The output data count of I/O Link group xx exceeds the upper limit (33 bytes). The superfluous data is regarded as invalid. |
ER36 TOO MUCH INPUT DATA IN GROUP (xx) or ER36 TOO MUCH INPUT DATA IN GROUP (CHn xx) | Reduce the input data count of group xx. | The input data count of I/O Link group xx exceeds the upper limit (33 bytes). The superfluous data is regarded as invalid. |
Alarm number | Faulty location/corrective action | Contents |
ER37 TOO MUCH SLOT IN BASE or ER37 TOO MUCH SLOT IN BASE (CHn) | Correct the slot number to a value of 10 or less. | The slot number for the I/O Link exceeds the upper limit (10). The slot number larger than 11 is regarded as invalid. |
ER38 MAX SETTING OUTPUT DATA OVER (xx) or ER38 MAX SETTING OUTPUT DATA OVER (CHn xx) | Reduce the total amount of output data of all groups to 128 bytes or less. | The I/O area for the I/O Link is insufficient. (The area allocated to the group xx and later on the output side is regarded as invalid.) |
ER39 MAX SETTING INPUT DATA OVER (xx) or ER39 MAX SETTING INPUT DATA OVER (CHn xx) | Reduce the total amount of input data of all groups to 128 bytes or less. | The I/O area for the I/O Link is insufficient. (The area allocated to the group xx and later on the input side is regarded as invalid.) |
ER43 PROGRAM DATA ERROR (PT/NT) | <1> Input the sequence program recompiled by FANUC LADDER-III. <2> If the error persists even after inputting the sequence program again, contact FANUC. | The sequence program is invalid. |
ER56 TOTAL PROGRAM SIZE OVER (OPTION) | <1> Contact FANUC and set the ladder number option again. | The total ladder step option is too large for a multipath PMC. |
ER97 IO LINK FAILURE (CHx yyGROUP) | If this alarm is issued on a machine that once operated normally, possible causes are given below. (1) When communication with an I/O unit in the yy group or later is disabled - The communication cable between the (yy-1) group and the yy group is broken or in poor contact. - An I/O unit in the yy group or later is powered off or is not powered on yet. - An I/O unit in the yy group is defective or an I/O unit in the (yy-1) group is defective. (2) When the CNC is powered off and back on again, an I/O unit remains powered on. - When the CNC is powered off and back on again, all I/O units must be powered off once. If this alarm is issued when the sequence program is debugged, any of the following settings may be incorrect in addition to the above causes. (1) I/O module allocation setting (2) Setting of the parameter of the I/O Link allocation data select function I/O Link channel 2-path allocation setting | This alarm is issued when the number of I/O units is insufficient. This alarm is issued when the number of I/O units set by the I/O module allocation and I/O Link allocation select function parameters does not match the number of I/O units actually connected to the CNC. None of the I/O units connected to the channel on which this alarm was issued is linked. The ladder program runs regardless of this alarm. |
WN02 OPERATE PANEL ADDRESS ERROR | Correct the Series 0 operator's panel address that is set in the PMC system parameter. | The Series 0 operator's panel address that is set in the PMC system parameter is invalid. |
Alarm number | Faulty location/corrective action | Contents |
WN03 ABORT NC-WINDOW/EXIN | <1> Check the ladder program to verify that it is free from errors, and then restart the ladder program (press the RUN key). <2> Turn on the power of the CNC again. | The ladder program was stopped while communication was in progress between CNC and PMC. This alarm may cause the WINDR, WINDW, EXIN, and DISPB functional instructions to malfunction. |
WN07 LADDER SP ERROR(STACK) | Correct the sequence program so that the subprogram has eight or fewer levels of nesting. | There are too many levels of nesting (levels more than 8) for the CALL or CALLU functional instruction to call the subprogram. |
WN09 SEQUENCE PROGRAM IS NOT WRITTEN TO FLASH ROM | If you want to use a changed sequence program again next time you power on the system, write the sequence program to flash ROM. If you have made any unwanted change to the sequence program by mistake, read the original sequence program from flash ROM. | You have changed the sequence program using the LADDER DIAGRAM EDITOR screen or DATA I/O screen, but you have not yet written the changed sequence program to flash ROM. If you shut down the system without writing the changed sequence program to flash ROM, the changes you have made will be nowhere next time you turn on the power. |
WN10 NO OPTION(STEP SEQUENCE) | <1> Add the step sequence option. <2> Arrange so that the step sequence subprogram will not be called. | No step sequence option was found when the system attempted to execute a step sequence. |
WN11 INCOMPATIBLE FUNCTION | Recompile the program using FANUC LADDER-III or ladder editing package. | A function command does not comply with this PMC. |
WN57 OVERRIDE FUNCTION IS ACTIVE | Disable the override function before shipment because it is used to debug a ladder program. | The override function is enabled. |
WN58 UNSUPPORTED FUNCTION | Correct the program using the internal ladder editing function. | There is an unsupported function command. The command was not processed. |
WN59 MESSAGE FILE SYMBOL UNDEFINED | Correct the error in the multi-language display message file. | The multi-language display message file has a symbol not present in the ladder program. |
WN60 MESSAGE FILE SYMBOL INVALID | Correct the error in the multi-language display message file. | A symbol other than the A address is defined in the multi-language display message file. |
WN61 MESSAGE FILE ADDRESS DUPLICATE | Correct the error in the multi-language display message file. | An A address is redundantly defined between symbols and addresses or between symbols. |
WN62 MESSAGE FILE NUMBER ERROR | Correct the error in the multi-language display message file. | Different message numbers are used for the same A address between the ladder program and the multi-language display message file. |
WN63 MESSAGE FILE IS NOT WRITTEN TO FLASH ROM | When using the modified multi-language display message file, write the message file into a flash ROM. | Multi-language display message data was modified on the data input/output screen, but the modified multi-language display message data is not written to the flash ROM. The modified multi-language display message data is lost during power-on unless it is written to the flash ROM. |
Alarm number | Faulty location/corrective action | Contents |
WN64 MESSAGE FILE SIZE OVER | Reduce the size of the multi-language display message file. Contact FANUC and specify an option for a lager size. | The size of the multi-language display message file is larger than the program storage area. The multi-language display message file is invalid. |
WN65 MESSAGE FILE MISMATCH | Contact FANUC. | An unsupported function is used in the multi-language display message file. |
WN66 MESSAGE FILE PARITY Enter the multi-language display message file again. If the error persists even after entering the message file, contact FANUC because a hardware failure is suspected. | The parity of the multi-language display message file is invalid. | |
WN67 MESSAGE FILE ERROR BY I/O | Enter the multi-language display message file again. | Interruption was specified during reading of the multi-language display message file. |
NOTE The group number displayed in message of ER34, ER35, ER36, ER38, ER39, or ER97 is a group number for wiring I/O units. |
A.2.2 PMC System Alarm Messages
Alarm number | Faulty location/corrective action | Contents |
PC004 CPU ERR xxxxxxxx:yyyyyyyy PC006 CPU ERR xxxxxxxx:yyyyyyyy PC009 CPU ERR xxxxxxxx:yyyyyyyy PC010 CPU ERR xxxxxxxx:yyyyyyyy PC012 CPU ERR xxxxxxxx:yyyyyyyy | This alarm may be due to a hardware fault; contact us with information on the circumstances under which the alarm occurred (displayed message, system configuration, operation suspected of causing the alarm, timing of alarm occurrence, frequency of occurrence, etc.) as well as the displayed internal error codes. | A CPU error occurred in the PMC system. xxxxxxxx and yyyyyyyy are internal error codes. |
PC030 RAM PARI xxxxxxxx:yyyyyyyy | This alarm may be due to a hardware fault; contact us with information on the circumstances under which the alarm occurred (displayed message, system configuration, operation suspected of causing the alarm, timing of alarm occurrence, frequency of occurrence, etc.) as well as the displayed internal error codes. | A RAM parity error occurred in the PMC system. xxxxxxxx and yyyyyyyy are internal error codes. |
Alarm number | Faulty location/corrective action | Contents |
PC050 I/O LINK ER1 CHz:GRyy:xx | (1) Check whether instantaneous power interruption or changes in voltage occurred in the slave unit of group number yy (0 to 15) connected to the I/O link line of channel number z (1 to 3). (2) Check whether there is no failure or no poor contact on the cable between JD1A of group number yy-1 (0 to 15) and JD1B of group number yy (0 to 15), which are connected to the I/O link line of channel number z (1 to 3). (3) Check whether the slave unit of group number yy (0 to 15) connected to the I/O Link line of channel number z (1 to 3) is not defective. | A communication error occurred in I/O Link. The symbol z indicates a channel number (1 to 3). The symbol yy indicates the group number (0 to 15) of the slave unit in which a problem may be caused. The symbol xx indicates an internal error code. This alarm is issued if communication with the slave unit of channel number z and group number yy is interrupted. The interruption may be caused by: (1) Instantaneous power interruption, a change in voltage, or a defective power cable in the slave unit (2) Defective communication cable or poor contact (3) Failure in the slave unit Group number yy indicated in this alarm may be incorrect depending on the state in which the alarm occurred, so the defective position may not always be identified. |
Alarm number | Faulty location/corrective action | Contents |
PC051 IOLINK ER2 CHz:yy:xx:ww:vv (1) When using the I/O Unit-MODEL A, even though the base expansion has been allocated, the base is not connected. Check whether the units actually connected follow the I/O Link allocation. (2) When the Power Mate or Servo Motor β series I/O Link option was connected as an I/O slave unit, check whether a system alarm occurred first in any of these units. (3) Check whether noise is generated on the communication line. Check the grounding state of I/O Link slave units and the shielding state of connected cables. (4) Check whether the DO output of I/O units is not short-circuited. (5) Check whether instantaneous power interruption or changes in voltage occurred in the power for I/O Link master and slave units. (6) Check that there is no failure in cable connection. (7) Check that there is no failure in cables. (8) Check that the ground terminals of I/O units and the shield wires of communication cables are properly grounded. (9) Check that the I/O Link slave units are not defective. (10) Check that the PMC modules are not defective. | A communication error occurred in I/O Link. The symbol z indicates a channel number (1 to 3). The symbols yy, xx, ww, and vv indicate internal error codes. A communication error occurred on channel z of I/O Link. This alarm is issued by various factors related to I/O Link. | |
PC060 FBUS xxxxxxxx:yyyyyyyy PC061 FL-R xxxxxxxx:yyyyyyyy | This alarm may be due to a hardware fault; contact us with information on the circumstances under which the alarm occurred (displayed message, system configuration, operation suspected of causing the alarm, timing of alarm occurrence, frequency of occurrence, etc.) as well as the displayed internal error codes. | A bus error occurred in the PMC system. |
PC070 LADDER SPE (PMCn) | Check the correspondence between the CALL or CALLU instruction and the SPE instruction. | A stack error occurred in function command SPE in the ladder program of the n-th path PMC. |
Alarm number | Faulty location/corrective action | Contents |
PC097 LADDER PARITY ERR (PMCn) PC098 CODE PARITY ERR | This alarm may be due to a hardware fault; contact us with information on the circumstances under which the alarm occurred (displayed message, system configuration, operation suspected of causing the alarm, timing of alarm occurrence, frequency of occurrence, etc.) as well as the displayed internal error codes. | A RAM check error occurred. |
PC501 NC/PMC INTERFACE ERR PATH_ | Contact us with information on the circumstances under which the alarm occurred (displayed message, system configuration, operation suspected of causing the alarm, timing of alarm occurrence, frequency of occurrence, etc.). | The read or write operation between CNC and PMC failed. |
PC502 LADDER SUBaaa (PMCn) | Correct the sequence program so that the SUBaaa functional instruction will not be used. | Command SUBaaa used in the n-th path PMC is unsupported. |
NOTE The group number displayed in message of PC050 is a group number for wiring I/O units. |
A.2.3 Operation Errors
Error messages that may be displayed on the PMC LADDER DIAGRAM VIEWER screen
Alarm number | Faulty location/corrective action | Contents |
INPUT INVALID | Input a valid address or numeric value. | The input address or numeric value is invalid. |
PROGRAM IS PROTECTED BY PASSWORD | Enter the password. | The screen cannot be displayed because the program is protected by the password. |
ILLEGAL SUBPROGRAM NAME Input a existent subprogram number or symbol. | A nonexistent subprogram number or symbol is specified. | |
SYMBOL UNDEFINED | Input a defined symbol or bit address. An undefined symbol character string is specified. | |
THE NET IS NOT FOUND | The specified net is not found. | |
THE ADDRESS IS NOT FOUND | The specified address is not found. | |
THE FUNCTIONAL INSTRUCTION IS NOT FOUND |
| The specified functional instruction is not found. |
WRITE COIL NEEDS BIT ADDRESS | Specify a bit address for the write coil search. | You entered a byte address when specifying an address used for the write coil search. |
SOME NETS ARE DISCARDED The system cannot pick up all the nets. Choose the nets to pick up, by using the LADDER DIAGRAM VIEWER display screen, and then perform the net pickup operation manually. | The system failed to pick up all the nets because there were 128 nets or more to be picked up. |
Alarm number | Faulty location/corrective action | Contents |
PROGRAM IS BEING MODIFIED | Disconnect the online communication with FANUC LADDER-III. Stop other applications from accessing the ladder data. | The ladder data cannot be displayed because online communication with FANUC LADDER-III is in progress or another application is accessing the ladder data. |
THIS FUNCTION IS PROTECTED | Cancel the protection by the programmer protection function or 8-level protection function. | This function is protected by the programmer protection function or 8-level protection function. |
Error messages that may be displayed on the PMC LADDER DIAGRAM EDITOR screen
Alarm number | Faulty location/corrective action | Contents |
THIS NET IS PROTECTED | When you are editing data on a per-subprogram basis, you cannot edit the subprogram frame nets (END1, END2, END3, SP, and SPE). | |
TOO LARGE DATA TO COPY | Reduce the range of data to copy. Perform the copy operation several times, copying a smaller range of data at a time. | The selected range of data exceeds the size of the copy buffer. |
TOO LARGE DATA TO PASTE | Reduce the size of data to paste. | An attempt was made to paste data whose size exceeded the free space of the sequence program. |
BIT ADDRESS IS REQUIRED | Make sure that the address types match for the alteration operation. | An attempt was made to alter a bit address to a byte address. |
BYTE ADDRESS IS REQUIRED Make sure that the address types match for the alteration operation. | An attempt was made to alter a byte address to a bit address. | |
ILLEGAL PMC ADDRESS | Check the address to be input, and then enter it correctly. | • A character string was entered that was unacceptable as a PMC address. • A wildcard (*) was specified in an inappropriate manner. • Ether "OLD ADDRESS" or "NEW ADDRESS" was not entered. |
THE ADDRESS IS READ-ONLY Enter a write-permitted address. | • An attempt was made to alter a write coil address to a write-prohibited bit address. • An attempt was made to alter an address set in an output parameter of a functional instruction to a write-prohibited bit address. | |
THE ADDRESS TYPE ARE MISMATCHED | Check the types of the address in "OLD ADDRESS" and "NEW ADDRESS" and, if necessary, enter the correct address or addresses. | The type of the addresses in "OLD ADDRESS" does not match that in "NEW ADDRESS". |
***** DOES NOT HAVE SYMBOL | Define symbol data in "OLD ADDRESS". | No symbol data is defined in "OLD ADDRESS". |
***** ALREADY HAS SYMBOL | Make sure that the address types match for the alteration operation. | Symbol data is already defined in "NEW ADDRESS". |
Error messages that may be displayed on the PMC LADDER DIAGRAM EDITOR screen (when updating)
Alarm number | Faulty location/corrective action | Contents |
OVERLAPPED COM | If COME is missing, add it in the proper position. If the COM is unnecessary, remove it. | There is no COME that corresponds to this COM. |
END IN COM END1 IN COM END2 IN COM | If COME is missing, add it in the proper position. If COM is unnecessary, remove it. | END,END1,END2, or END3 is found between COM and COME. |
JMPE IN COM | JMPE and corresponding JMP must have the same COM/COME status. Review JMP range and COM range, to adjust not to overlap with each other: it is possible that one range includes the other completely. | JMPE is found between COM and COME, and JMP and corresponding JMPE have different COM/COME status. |
SP/SPE IN COM | If COME is missing, add it in the proper position. If the COM is unnecessary, remove it. | SP or SPE is found between COM and COME. |
COME WITHOUT COM | If COM is missing, add it in the proper position. If the COME is unnecessary, remove it. | There is no COM that corresponds to this COME. |
DUPLICATE CTR NUMBER (WARNING) | If some of them are unnecessary, remove them. If all of them are necessary, assign other numbers to parameters to make them unique. (If two or more instructions with same parameter number will never be active simultaneously at one time, the Ladder program has a possibility to work correctly, however, it is recommended from safety and maintenance points of view, that all these instructions should have different parameter number with each other.) | Plural CTRs have the same number as their parameter. (This is warning.) |
ILLEGAL CTR NUMBER | If unnecessary, remove it. Assign the correct number not to exceed the maximum number defined by each PMC model. | CTR has a parameter number that is out of range. |
DUPLICATE DIFU/DIFD NUMBER (WARNING) | If some of them are unnecessary, remove them. If all of them are necessary, assign other number to parameter of them to make them unique. (If two or more instructions with same parameter number will never be active simultaneously at one time, the Ladder program has a possibility to work correctly, however, it is recommended from safety and maintenance points of view, that all these instructions should have different parameter number with each other.) | Plural DIFUs or DIFDs have the same number as their parameter. (This is warning.) |
ILLEGAL DIFU/DIFD NUMBER | If unnecessary, remove it. Assign correct number not to exceed the maximum number defined by each PMC model. | DIFU or DIFD has parameter number that is out of range. |
Alarm number | Faulty location/corrective action | Contents |
NO END NO END1 NO END2 NO END3 | Add END, END1, END2 or END3 in proper position. | END, END1, END2 or END3 is not found. |
DUPLICATE END1 DUPLICATE END2 DUPLICATE END3 | Remove extra END1, END2 or END3. | Multiple END1, END2 or END3 are found. |
GARBAGE AFTER END GARBAGE AFTER END2 GARBAGE AFTER END3 | Remove unnecessary nets, and move necessary nets to proper position so that they will be executed. | There are some nets after END, END2 or END3, which will not be executed. |
OVERLAPPED JMP | If JMPE is missing, add it in proper position. If the JMP is unnecessary, remove it. | There is no JMPE that corresponds to this JMP. |
JMP/JMPE TO BAD COM LEVEL | JMP and corresponding JMPE must have same COM/COME status. Review JMP range and COM range, to adjust not to overlap with each other: it is possible that one range includes the other completely. | JMP and corresponding JMPE have different COM/COME status. |
COME IN JMP | COME and corresponding COM must have same JMP/JMPE status. Review COM range and JMP range, to adjust not to overlap with each other: it is possible that one range includes the other completely. | COME is found between JMP and JMPE, and COM and corresponding COME have different JMP/JMPE status. |
END IN JMP END1 IN JMP END2 IN JMP END3 IN JMP | If JMPE is missing, add it in proper position. If JMP is unnecessary, remove it. | END,END1,END2, or END3 is found between JMP and JMPE. |
SP/SPE IN JMP | If JMPE is missing, add it in proper position. If the JMP is unnecessary, remove it. | SP or SPE is found between JMP and JMPE. |
JMPB OVER COM BORDER | JMPB and its destination must have same COM/COME status. Review range of JMPB and COM range, to adjust not to overlap with each other: it is possible that one range includes the other completely. | JMPB and its destination differ in COM/ COME status. |
JMPB OVER LEVEL | JMPB can only jump to the same program level, or within a subprogram. If the JMPB is unnecessary, remove it. If LBL for the JMPB is missing, add it in proper position. If it should be JMPC, correct it. | JMPB jumps to different program level. |
LBL FOR JMPB NOT FOUND | If JMPB is unnecessary, remove it. If LBL is missing, add it in proper position. | Can not find proper LBL for JMPB. |
JMPC IN BAD LEVEL | JMPC is used to jump from a subprogram to level 2. If the JMPC is unnecessary, remove it. If it should be JMPB or JMP, correct it. | JMPC is used in other than subprogram. |
LBL FOR JMPC NOT FOUND | If JMPC is unnecessary, remove it. If LBL is missing, add it in proper position: JMPC jumps into level 2. | Can not find proper LBL for JMPC. |
Alarm number | Faulty location/corrective action | Contents |
LBL FOR JMPC IN BAD LEVEL | JMPC is used to jump from a subprogram to level 2. If the JMPC is unnecessary, remove it. If another LBL of same L-address that the JMPC is intended to jump exists in the subprogram, assign different L-address to these two LBLs. If it should be JMPB or JMP, correct it. | Destination of JMPC is not level 2. |
JMPC INTO COM | LBL for JMPC must be located out of any COM and COME pair. If the JMPC is unnecessary, remove it. If the LBL is located wrong, move it to correct position. If the L-address of JMPC is wrong, correct it. | JMPC jumps to LBL between COM and COME. |
JMPE WITHOUT JMP | If JMP is missing, add it in proper position. If the JMPE is unnecessary, remove it. | There is no JMP that corresponds to this JMPE. |
TOO MANY LBL | Remove unnecessary LBLs. If this error still occurs, adjust the construction of program to use less LBLs. | There are too many LBLs. |
DUPLICATE LBL | If some of these LBLs are unnecessary, remove them. If all of these LBLs is necessary, assign other L-addresses to them to make all LBLs unique. | Same L-address is used in plural LBLs. |
OVERLAPPED SP | If SPE is missing, add it in proper position. If the SP is unnecessary, remove it. | There is no SPE that corresponds to this SP. |
SPE WITHOUT SP | If SP is missing, add it in proper position. If the SPE is unnecessary, remove it. | There is no SP that corresponds to this SPE. |
END IN SP | If SPE is missing, add it in proper position. If END is in wrong place, move it to proper position. | END is found between SP and SPE. |
DUPLICATE P ADDRESS | If some of these SPs are unnecessary, remove them. If all of these SPs is necessary, assign other P-addresses to them to make all SPs unique. | Same P-address is used in plural SPs. |
DUPLICATE TMRB NUMBER (WARNING) | If some of them are unnecessary, remove them. If all of them are necessary, assign other number to parameter of them to make them unique. (If two or more instructions with same parameter number will never be active simultaneously at one time, the Ladder program has a possibility to work correctly, however, it is recommended from safety and maintenance points of view, that all these instructions should have different parameter number with each other.) | Plural TMRBs have the same number as their parameter. (This is warning.) |
ILLEGAL TMRB NUMBER | If unnecessary, remove it. Assign correct number not to exceed the maximum number defined by each PMC model. | TMRB has parameter number that is out of range. |
Alarm number | Faulty location/corrective action | Contents |
DUPLICATE TMR NUMBER (WARNING) | If some of them are unnecessary, remove them. If all of them are necessary, assign other number to parameter of them to make them unique. (If two or more instructions with same parameter number will never be active simultaneously at one time, the Ladder program has a possibility to work correctly, however, it is recommended from safety and maintenance points of view, that all these instructions should have different parameter number with each other.) | Plural TMRs have the same number as their parameter. (This is warning.) |
ILLEGAL TMR NUMBER | If unnecessary, remove it. Assign correct number not to exceed the maximum number defined by each PMC model. | TMR has parameter number that is out of range. |
NO SUCH SUBPROGRAM | If it calls wrong subprogram, correct it. If the subprogram is missing, create it. | Subprogram that is called by CALL/CALLU is not found. |
UNAVAILABLE INSTRUCTION | Confirm that this ladder program is correct one. If this program is correct one, all these unsupported instructions have to be removed. | Unsupported instruction for this PMC model is found. |
SP IN BAD LEVEL | SP can be used at top of a subprogram. Correct it so that no SP exists in other place. | SP is found in wrong place. |
LADDER PROGRAM IS BROKEN | This ladder program must be all cleared once, and remake ladder program. | Ladder program may be broken by some reason. |
NO WRITE COIL | Add proper write coil. | Write coil is necessary, but is not found. |
CALL/CALLU IN BAD LEVEL | CALL/ CALLU must be used in Level 2 or in subprograms. Do not use any other places. | CALL/CALLU is used in wrong place. |
SP IN LEVEL3 | If END3 is located wrong, move it to correct position. If the SP is unnecessary, remove it. | SP is found in level 3. |
Error messages that may be displayed on the PMC NET EDITOR screen
Alarm number | Faulty location/corrective action | Contents |
ILLEGAL FUNCTIONAL INSTRUCTION NAME | Specify the name of an available functional instruction. | The entered name of functional instruction is invalid. |
TOO MANY FUNCTIONAL INSTRUCTIONS IN ONE NET | Only one functional instruction is allowed to constitute a net. If necessary, divide the net into plural nets. | Too many functional instructions are in one net. |
TOO LARGE NET | Divide the net into plural nets so that step number in a net may become small. | Net is too large. When a net is converted into the object, the net exceeds 256 steps. |
NO INPUT FOR OPERATION | Coil without input, or coil connected to output of functional instruction that has no output, causes this error. If coil is not necessary, remove it. If necessary, connect it to meaningful input. | No signal is provided for logical operation. |
OPERATION AFTER FUNCTION IS FORBIDDEN | Output of functional instruction can not be connected to a contact, nor to conjunction with other signal that will be implemented by logical-or operation. | No logical operation with functional instruction output is permitted, except write coils. |
WRITE COIL IS EXPECTED | Write coil is not found even if it is expected. Add proper write coil to the net. | Write coil is expected, but not found. |
BAD COIL LOCATION | Coil can be located only at rightmost column. Any coil located at other place must be erased once, and place necessary coils in correct place. | Coil is located in bad position. |
SHORT CIRCUIT | Find contact with terminals connected by short circuit, and correct connections. | Some contacts are connected with short circuit. CTR has a parameter number that is out of the range. |
FUNCTION AFTER DIVERGENCE IS FORBIDDEN | Functional instruction can not be used in output section of net. If necessary, divide the net into plural nets. | Functional instruction is used in output section of net. |
ALL COIL MUST HAVE SAME INPUT | Left terminals of all coils in a net must be connected to same input point. | When a net contains more than one coil, the coils should not have any contact beside them affects only of the coils. |
BAD CONDITION INPUT | Check the connection of all condition inputs of the functional instruction. Especially for functional instruction that has more than one condition input, check if connections to condition inputs interfere with each other. | Some condition input of functional instruction is not connected correctly. |
NO CONNECTION | Find gap that is expected to be connected, and correct the connection. | There is signal connected to nowhere. |
NET IS TOO COMPLICATED | Examine every connection, and find unnecessarily bending connection, or coils that are connected to different point. | Net is too complicated to analyze. |
PARAMETER IS NOT SUPPLIED | Enter all of the relay addresses, and parameters of functional instructions. | Relay with blank address, or blank parameter of functional instruction, is found. |
Error messages that may be displayed on the TITLE DATA EDITOR screen
Alarm number | Faulty location/corrective action | Contents |
TOO MANY CHARACTERS | Make sure that the entered character string is within the allowable input length. | The number of characters in the entered character string exceeds the allowable input length. Some of the characters are discarded. |
PROGRAM IS BEING MODIFIED | Disconnect the online communication with FANUC LADDER-III. Stop other applications from accessing the title data. | The title data cannot be displayed because online communication with FANUC LADDER-III is in progress or another application is accessing the title data. |
THIS FUNCTION IS PROTECTED | Cancel the protection by the programmer protection function or 8-level protection function. | This function is protected by the programmer protection function or 8-level protection function. |
Error messages that may be displayed on the SYMBOL & COMMENT DATA EDITOR screen
Alarm number | Faulty location/corrective action | Contents |
TOO MANY CHARACTERS | Make sure that the entered address is within the allowable input length. | The number of characters in the entered address exceeds the allowable address input length. |
ADDRESS IS REQUIRED | Enter an address correctly. | No address was entered during the batch input of address, symbol, and comment data using the SYMBOL & COMMENT EDITOR screen. |
ILLEGAL PMC ADDRESS | Enter an address correctly. | The specified address is invalid, or the entered address character string contains a space or spaces. |
THE ADDRESS ALREADY HAS AN ENTRY | Specify another address. | An already registered address was entered. |
THE SYMBOL NAME IS ALREADY USED | Specify another symbol. | An already registered symbol was entered. |
PMC ADDRESS MUST BE ENTERED | Enter a PMC address in the ADDRESS field. | No PMC address was entered when new symbol/comment data is registered. |
TOO LONG SYMBOL NAME | Make sure that the symbol consists of 16 characters or less. | The entered symbol exceeds the specified number of characters. |
TOO LONG COMMENT STRING | Make sure that the comment consists of 30 characters or less. | The entered comment exceeds the specified number of characters. |
BAD SYMBOL NAME | Define a symbol that contains no space. | The entered symbol contains a space or spaces. |
THE STRING IS NOT FOUND | Specify another character string for the search. | The search was done for the specified character string but did not find it. |
OUT OF SPACE | Create free space for the sequence program, by deleting unnecessary ladder or message data. | The symbol/comment editing area has no free space. |
PROGRAM IS BEING MODIFIED | Disconnect the online communication with FANUC LADDER-III. Stop other applications from accessing the symbol/comment data. | The symbol/comment data cannot be displayed because online communication with FANUC LADDER-III is in progress or another application is accessing the symbol/comment data. |
THIS FUNCTION IS PROTECTED | Cancel the protection by the programmer protection function or 8-level protection function. | This function is protected by the programmer protection function or 8-level protection function. |
BAD SYMBOL NAME | Change the symbol name. | The symbol name is invalid. |
CANNOT EDIT ADDRESS AUTO ASSIGNED SYMBOL | Use FANUC LADDER-III to change the symbol. | The symbol whose PMC address is assigned automatically by compiling FANUC LADDER-III, can not edit. |
ILLEGAL DATA TYPE | Enter a correct data type. | The specified data type is invalid. |
ILLEGAL PROGRAM NAME | Enter a correct program name. | The specified program is invalid. |
LINE FEED IS NOT AVAILABLE IN THIS DATA | Line feed code can be entered in comment data only. Do not enter it in other data. | Line feed code can not be entered in this data. |
LINE FEED IS NOT AVAILABLE IN THIS MODE | Enter Line feed code in the insert or overwrite mode. | Line feed code can not be entered in this mode. |
NO SYMBOL. PROGRAM SETTING IS IGNORED | Symbol name is required for local symbol. | The specified program is ignored because no symbol is specified. |
NOTHING TO PASTE | You need to copy or cut character strings before you paste them. | You try to paste character strings without copying or cutting ones. |
Alarm number | Faulty location/corrective action | Contents |
TOO LARGE DATA TO PASTE | Shorten the character string to copy or cut. | The character strings is too long to copy or cut. |
UNAVAILABLE CHARACTERS WAS OMITTED. | Do not copy or cut characters which can not be used at pasted position. | The characters which can not be used at pasted position, were omitted. |
Error messages that may be displayed on the MESSAGE DATA EDITOR screen
Alarm number | Faulty location/corrective action | Contents |
INPUT INVALID | Enter ";" in the 5th digit position in the batch message input process. | The delimiter code - semicolon (;) - was not entered in the batch message input process. |
ILLEGAL NUMBER | Enter a four-digit number as the message number. | The entered message number contains any nonnumeric character, or a number shorter than four digits was entered. |
THE NUMBER IS OUT OF RANGE | Make sure that the entered message number is in the range between 1000 and 9999. | The entered message number is out of the 1000-9999 range. |
CLOSING "@" IS NOT FOUND | When entering kana or other Japanese characters, make sure that they are enclosed within a pair of @ signs. | One of the @ sign pair is missing. |
BAD NUMBER OF CHARACTERS IN "@-@" | Enter a character string correctly between a pair of @ signs. | The number of characters entered between the pair of @ signs is not even. |
ILLEGAL CHARACTER IN "@-@" | Enter a character string correctly between a pair of @ signs. | One or more invalid character codes exist between the pair of @ signs. |
BAD NUMBER OF CHARACTERS FOR 2-BYTE CODE | Enter a two-byte code correctly between @02 and 01@. | The number of characters in the two-byte code (characters entered between @02 and 01@) is not a multiple of four. |
ILLEGAL 2-BYTE CODE | Enter a two-byte code correctly between @02 and 01@. | The two-byte code (characters entered between @02 and 01@) contains one or more characters other than the JIS codes. |
CLOSING CONTROL CODE "01" IS NOT FOUND | Enter the closing control code. | The two-byte code (characters entered between @02 and 01@) lacks the closing control code (01). |
CONTROL CODE "XX" IS REPEATED | Remove any repeated control code. | The starting control code (02), closing control code (01), and/or umlaut code (0D) is repeated. |
CLOSING "]" IS NOT FOUND | Make sure that the "[" and "]" codes are entered in pairs. | The delimiter codes for numerical data are not entered in pairs. |
BAD NUMERICAL DATA FORMAT | Specify the numerical data correctly. | The format of the numerical data is invalid. |
BAD PMC ADDRESS FOR NUMERICAL DATA | Enter an available address. | The address section of the numerical data is invalid. |
PROGRAM IS BEING MODIFIED | Disconnect the online communication with FANUC LADDER-III. Stop other applications from accessing the message data. | The message data cannot be displayed because online communication with FANUC LADDER-III is in progress or another application is accessing the message data. |
THIS FUNCTION IS PROTECTED | Cancel the protection by the programmer protection function or 8-level protection function. | This function is protected by the programmer protection function or 8-level protection function. |
Error messages that may be displayed on the I/O MODULE EDITOR screen
Alarm number | Faulty location/corrective action | Contents |
GROUP NUMBER IS TOO LARGE | Specify 15 or a smaller value as the group number. | The entered group number is too large. |
BASE NUMBER IS TOO LARGE Specify base number 0 for I/O Unit-B (##, #1 - #10). | The entered base number is too large. | |
SLOT NUMBER IS TOO LARGE | Specify 30 or a smaller value as the slot number for I/O Unit-B (##, #1 - #10). For other I/O units, specify 10 or a smaller value. | The entered slot number is too large. |
SLOT NUMBER IS TOO SMALL | Specify 0 or a large value as the slot number for I/O Unit-B (##, #1 - #10). For other I/O units, specify 1 or a larger value. | The entered slot number is too small. |
I/O UNIT NAME MISMATCH | Check the I/O unit name or address. | The input I/O unit is assigned to the Y address, or the output I/O unit is assigned to the X address. |
ILLEGAL I/O UNIT NAME | Enter a correct I/O unit name. | The entered I/O unit name is invalid. |
NOT ENOUGH SPACE | Enter the data again after creating free space by deleting the data allocated behind the current cursor position or by other adequate means. | There is not enough free address space for the size of the I/O unit you are going to assign. This error also occurs if you attempt to assign the I/O unit to an already allocated address space. |
PROGRAM IS BEING MODIFIED | Disconnect the online communication with FANUC LADDER-III. Stop other applications from accessing the I/O module data. | The I/O module data cannot be displayed because online communication with FANUC LADDER-III is in progress or another application is accessing the I/O module data. |
THIS FUNCTION IS PROTECTED | Cancel the protection by the programmer protection function or 8-level protection function. | This function is protected by the programmer protection function or 8-level protection function. |
Error messages that may be displayed on the SYSTEM PARAMETER screen
Alarm number | Faulty location/corrective action | Contents |
INPUT INVALID | Enter a correct numerical value. | The entered numerical value or its input format is invalid. |
SYMBOL UNDEFINED | Enter a defined symbol or bit address. | An undefined symbol character string was entered. |
PROGRAM IS BEING MODIFIED | Disconnect the online communication with FANUC LADDER-III. Stop other applications from accessing the system parameter data. | The system parameter data cannot be displayed because online communication with FANUC LADDER-III is in progress or another application is accessing the system parameter data. |
THIS FUNCTION IS PROTECTED | Cancel the protection by the programmer protection function or 8-level protection function. | This function is protected by the programmer protection function or 8-level protection function. |
Error messages that may be displayed on the SIGNAL STATUS screen
Alarm number | Faulty location/corrective action | Contents |
INPUT INVALID | Enter a correct numerical value. | The entered numerical value or its input format is invalid. |
SYMBOL UNDEFINED | Enter a defined symbol or bit address. | An undefined symbol character string was entered. |
THIS FUNCTION IS PROTECTED | Cancel the protection by the programmer protection function or 8-level protection function. | This function is protected by the programmer protection function or 8-level protection function. |
Error messages that may be displayed on the PMC PARAM screen
Alarm number | Faulty location/corrective action | Contents |
INPUT INVALID | Enter a correct numerical value. | The entered numerical value or its input format is invalid. |
MUST BE IN EMERGENCY STOP OR IN MDI MODE | Change to MDI mode or emergency stop mode. | There is not in MDI mode or emergency stop mode. |
PWE MUST BE ON | Set “PWD” to 1 in NC setting screen. | “PWD” is 0 in NC setting screen. |
EITHER PWE OR KEY4 MUST BE ON | Set “PWD” to 1 in NC setting screen or set the program protect signal “KEY4” to 1 | “PWD” is 0 in NC setting screen and the program protect signal “KEY4” is 0. |
THIS FUNCTION IS PROTECTED | Cancel the protection by the programmer protection function or 8-level protection function. | This function is protected by the programmer protection function or 8-level protection function. |
Error messages that may be displayed on the SIGNAL TRACE screen
Alarm number | Faulty location/corrective action | Contents |
TRACE FUNCTION IS ALREADY IN USE | Wait until FANUC LADDER-III or some other application finishes using the trace function before executing it. | FANUC LADDER-III or some other application is currently using the trace function. |
NO SAMPLING ADDRESS | Specify a bit address as a sampling address in the trace parameter. | No sampling address is specified in the trace parameter. |
NO STOP TRIGGER ADDRESS Specify a bit address as the stop | trigger address in the trace parameter. | The stop trigger address is not specified in the trace parameter. |
NO SAMPLING TRIGGER ADDRESS | Specify a bit address as the sampling trigger address in the trace parameter. | The sampling trigger address is not specified in the trace parameter. |
Error messages that may be displayed on the trace setting screen
Alarm number | Faulty location/corrective action | Contents |
INPUT INVALID | Enter a numerical value that is within the specified data range of the relevant trace parameter. | A nonnumeric value or an out-of-range parameter value was entered. |
SYMBOL UNDEFINED | Enter a defined symbol or bit address. | An undefined symbol character string was entered. |
BIT ADDRESS IS REQUIRED | Specify a bit address as the stop or sampling trigger address. | A byte address was specified as the stop or sampling trigger address. |
INVALID STOP TRIGGER ADDRESS | Enter a PMC signal address that can be used as the stop trigger address. | The bit address entered as the stop trigger address is invalid. |
Alarm number | Faulty location/corrective action | Contents |
INVALID SAMPLING TRIGGER ADDRESS | Enter a PMC signal address that can be used as the sampling trigger address. | The bit address entered as the sampling trigger address is invalid. |
Error messages that may be displayed on the I/O diagnosis screen
Alarm number | Faulty location/corrective action | Contents |
ENTER STRING TO SEARCH. | Enter a string before starting a search. | No search string is specified. |
I/O DIAGNOSIS FUNCTION IS NOT SUPPORTED | To use the I/O diagnosis function, update the PMC system software. | The I/O diagnosis function cannot be used because the PMC system software is an older version. |
INPUT INVALID | Check the entered string. | The entered string is invalid. |
LADDER PROGRAM IS BROKEN | Check the information displayed on the PMC alarm screen and reload the program. | The program is corrupted. |
NO GROUP FORMAT. | Use [GROUP] on the I/O diagnosis (setting) screen. | No group display is set. |
PROGRAM IS BEING MODIFIED. | Retry after completing the function that is using the program. | The program cannot be referenced because it is being used by another function. |
REACHED TO THE END OF SYMBOL DATA. | To make another search, specify a string again. | The search has been completed until the end of the data has been reached. |
SYMBOL ORDER IS NOT AVAILABLE. | Use the FANUC LADDER-III to convert the program to one with an expanded function. | The format of this program does not allow sorting and display in symbol order. |
THE GROUP IS NOT FOUND | Check the specified group. | The specified group is not found. |
FORCING IS PROTECTED ON THIS PATH. | Disable the programmer protection function. | The forced input/output function is currently protected on the selected PMC path. |
THE STRING IS NOT FOUND | Check the specified string. | The specified string is not found. |
A.2.4 I/O Communication Error Messages
The error messages that may appear on the I/O screen and their meanings and actions are listed below.
Error messages displayed during memory card I/O operation
Alarm number | Faulty location/corrective action | Contents |
MEMORY CARD IS NOT READY | Check whether a memory card is installed. | No memory card is installed. |
MEMORY CARD IS FULL | Delete files to create available space. | There is no available space in the memory card. |
MEMORY CARD IS WRITE PROTECTED | Release the write protection of the memory card. | The memory card is write-protected. |
MEMORY CARD IS NOT FORMATTED | Format the memory card in FAT16. (It cannot be recognized if formatted in FAT32.) | The memory card cannot be recognized. |
TOO MANY FILES IN MEMORY CARD | Delete unnecessary files to reduce the number of files. | There are too many files. |
FILE NOT FOUND | On the list screen, check the file name or file number. | The specified file cannot be found. |
FILE IS READ-ONLY | Check the attributes of the file. | Write to the specified file is not permitted. |
FILE NAME IS INVALID | Specify the file name in MS-DOS form. | The file name is illegal. |
Alarm number | Faulty location/corrective action | Contents |
COULD NOT FORMAT MEMORY CARD | The NC cannot format this memory card. Format the memory card in FAT16 using another PC. (It cannot be recognized if formatted in FAT32.) | The memory card cannot be formatted. |
UNSUPPORTED MEMORY CARD | Replace the memory card with another one. | This memory card is not supported. |
CAN NOT DELETE FILE | Check the attributes of the file. | An error occurred when a file was deleted from the memory card. |
MEMORY CARD BATTERY ALARM | Replace the battery of the memory card. | The battery of the memory card has become weak. |
THIS FILE NAME IS ALREADY USED | Change the file name to another one. | The file name is already used. |
MEMORY CARD ACCESS ERROR | Replace the memory card with another one. | The memory card cannot be accessed. |
DIFFERENCE FOUND | File comparison detected a mismatch. | |
MEMORY CARD IS LOCKED BY OTHER FUNCTION | Wait until the PMC user completes processing, then retry. | Another PMC user is using the memory card. |
MEMORY CARD HEADER ROM DATA ID IS ILLEGAL | This file cannot be read. Check the type of the file. | An attempt was made to read a file, but its ROM data ID was illegal. |
FILE NUMBER CAN NOT SELECTED | If the file does not exist, the key entry is invalid. If this error occurs even when the cursor is placed at a file name, contact the FANUC service center. | The file number cannot be selected. |
THE FILE NUMBER DOES NOT EXIST | Check the total number of files on the list screen. | The entered file number is not present. The entered number exceeds the total number of files. |
FILE NUMBER IS RESTRICTED TO "128" | Enter a numeric value not exceeding 128. | A value up to 128 can be entered as the file number. |
MEMORY CARD IS USED BY OTHER FUNCTION | Retry after terminating the other function that is currently using the memory card. | Some other function is currently using the memory card. |
MEMORY CARD IS WRITE PROTECTED | Cancel the write protection of the memory card, or use another memory card that is not write protected. | The memory card is write protected. |
UNSUPPORTED MEMORY CARD | Use another memory card. | This is an unsupported type of memory card. |
COULD NOT DELETE FILE | Check the read/write permission attribute of the file. | The file cannot be deleted. |
TRACE FILE NUMBER IS OVER Delete unnecessary old trace result file or files. | No more trace result file can be created because the maximum trace result file number (file extension) has been reached. | |
INTERNAL ERROR (xxxxxxxxxx) Contact the FANUC service center, and report the displayed message correctly. | An error due to an internal factor occurred. Details on the error are displayed in parentheses. |
Error messages displayed during flash ROM I/O operation
Alarm number | Faulty location/corrective action | Contents |
NOT IN EMG STOP MODE | Place the system in the emergency stop state. | The system is not in the emergency stop state. |
INVALID LADDER PROGRAM | Check the program. | The transfer program is illegal. |
DIFFERENCE FOUND | A file comparison detected a mismatch. |
Alarm number | Faulty location/corrective action | Contents |
FLASH ROM IS LOCKED BY OTHER FUNCTION | Wait until the PMC user completes processing, then retry. | Another PMC user is using the flash ROM. |
FLASH ROM HEADER ROM DATA ID IS ILLEGAL | This file cannot be read. Check the type of the file. | An attempt was made to read a file, but its ROM data ID was illegal. |
FLASH ROM IS USED BY OTHER FUNCTION | This file cannot be read. Check the type of the file. | The ROM data ID of the file you attempted to read is invalid. |
INTERNAL ERROR (xxxxxxxxxx) Contact the FANUC service center, and report the displayed message correctly. | An error due to an internal factor occurred. Details on the error are displayed in parentheses. |
Error messages displayed during FLOPPY or other input/output device I/O operation
Alarm number | Faulty location/corrective action | Contents |
ILLEGAL PMC PARAMETER FORMAT | Specify a file of the PMC parameter format. Also, check the specified file to see whether its content is not disrupted. | The specified file is not of the PMC parameter format. |
ILLEGAL HANDY FILE FORMAT Specify a file of the handy file format. Also, check the specified file to see whether its content is not disrupted. | The specified file is not of the handy file format. | |
UNKNOWN FILE FORMAT | Specify file of recognizable format such as PMC parameter format, or check the contents of the file. | Can not recognize the format of specified file. |
FILE NAME OR FILE NUMBER IS REQUIRED | Specify file name or file number for the operation. | Need file name or file number to identify file to read, compare, or delete. |
COMMUNICATION TIMEOUT | Check the communication parameters such as baud rate, and retry to communicate. | Communication with the I/O device has been timeout. |
I/O DEVICE IS NOT ATTACHED OR IN ERROR STATUS | Check the power of I/O device is ON. Check the I/O device is connected. Check the cable that connects I/O device with PMC is correct one. If some error has occurred in I/O device, solve it. | Any I/O device is not connected, or some error has occurred in it. |
RECEIVED BAD DATA: CHECK THE COMMUNICATION PARAMETERS | Check the PMC's communication parameters such as baud rate match the ones of I/O device. | Invalid data has been received. |
RECEIVED DATA HAS OVERRUN | Check the communication parameters about flow control. | Too many data have received at once. |
OTHERS FUNCTION IS USING THIS CHANNEL | Use the other channel, or stop the function. | Others function is using this channel. |
BAD COMMUNICATION PARAMETER | Check the communication parameters such as baud rate. | Setting parameters of communication are not correct. |
OTHER FUNCTION IS USING I/O FUNCTION | Wait until function that using I/O function do finish, or stop the function. | Another function such as FANUC LADDER-III is using I/O function. |
UNKNOWN HANDY FILE FORMAT DATA | Check the file. | The received data is not a program of the PMC system or is a program of some other incompatible type. |
ILLEGAL BAUD RATE SETTING Set a valid baud rate. | The set baud rate is invalid. | |
ILLEGAL CHANNEL NUMBER | Set a valid channel number. | The set channel number is invalid. |
ILLEGAL PARITY BIT SETTING Set a valid parity bit. | The set parity bit is invalid. | |
ILLEGAL STOP BIT SETTING | Set a valid stop bit. | The set stop bit is invalid. |
Alarm number | Faulty location/corrective action | Contents |
ILLEGAL WRITE CODE SETTING | Set a valid output code. | The set output code is invalid. |
SEQUENCE PROGRAM IS IN USE BY ONLINE FUNCTION | Wait until On-line function, do finish the using I/O function. In general, both of I/O function and On-line function should not be used at the same time. | Can not input/output of sequence program, because On-line function is using sequence program. |
Common error messages that may be displayed on individual devices during the I/O operations
Alarm number | Faulty location/corrective action | Contents |
ERROR OCCURS IN LADDER PROGRAM | Check the PMC alarm screen and correct the indicated program error accordingly. | Data cannot be output because there is an error in the ladder program. |
UNKNOWN DATA TYPE | Check the file. | The PMC type of the input data is unknown. |
MUST BE IN EMERGENCY STOP | Set the NC to the emergency stop state. | The NC is not in the emergency stop state when the PMC parameter is read. |
PWE MUST BE ON | Set PWE to 1 on the NC setting screen. | PWE on the NC setting screen is 0 during reading from the PMC parameter. |
MUST BE IN EDIT MODE | Set the NC to the EDIT mode. | The NC is not in the EDIT mode during writing to the PMC parameter. |
THIS FUNCTION IS NOT ALLOWED | Release the protection by the programmer protection function or 8-level protection function. | Protection is made by the programmer protection function or 8-level protection function. |
PMC PARAMETER IS LOCKED BY OTHER FUNCTION | Retry after terminating the other function that is currently using the PMC parameter. | The PMC parameter is currently used by some other function and cannot be referenced by this function. |
THIS DEVICE IS USED BY OTHER FUNCTION | Retry after terminating the other function that is currently using the specified device. | The specified device is currently used by some other function and cannot be used by this function. |
PMC PARAMETER IS PROTECTED BY OTHER FUNCTION | Retry after terminating the other function that is currently using the PMC parameter. | The PMC parameter is currently used by some other function and cannot be changed by this function. |
LADDER TYPE UNMATCH | Specify a program of a valid type. | The specified program is of a different type and cannot be read. |
TOO LARGE LADDER PROGRAM | Check the file. Or, change to a step number option that allows you to set a larger program size. | The ladder program is too large to read. |
LADDER PROGRAM IS USED BY OTHER FUNCTION | Retry after terminating the other function that is currently displaying the ladder program. | The ladder program is currently used by some other function and cannot be referenced by this function. |
A.3 ALARM LIST (SERIAL SPINDLE)
When a serial spindle alarm occurs, the following number is displayed on the CNC.
NOTE *1 Note that the meanings of the Spindle Amplifier indications differ depending on which LED, the red or yellow LED, is on. When the red LED is on, the Spindle Amplifier indicates a 2-digit alarm number. When the yellow LED is on, the Spindle Amplifier indicates an error number that designates a sequence problem (for example, when a rotation command is entered with the emergency stop state not released). See "Error Codes (Serial Spindle)." *2 For serial spindle alarms with a number not listed, refer to the following documents depending on the spindle motor to which a connection is actually made. - FANUC AC SPINDLE MOTOR αi series Maintenance Manual (B-65285EN) - Technical Report etc. |
Alarm | Message | Amplifier indication (*1) | Faulty location and remedy | Description |
SP9001 | SSPA:01 MOTOR OVERHEAT | 01 | 1 Check and correct the peripheral temperature and load status. 2 If the cooling fan stops, replace it. | The internal temperature of the motor exceeds the specified level. The motor is used in excess of the continuous rating, or the cooling component is abnormal. |
SP9002 | SSPA:02 EX DEVIATION SPEED | 02 | 1 Check and correct the cutting conditions to decrease the load. 2 Correct parameter No. 4082. | The motor speed cannot follow a specified speed. An excessive motor load torque is detected. The acceleration/deceleration time in parameter No. 4082 is insufficient. |
SP9003 | SSPA:03 DC-LINK FUSE IS BROKEN | 03 | 1 Replace the Spindle Amplifier. 2 Check the motor insulation status. | The Power Supply (PS) becomes ready (“00” is indicated), but the DC link voltage is too low in the Spindle Amplifier. The fuse in the DC link section in the Spindle Amplifier is blown. (The power device is damaged or the motor is ground-fault.) |
SP9004 | SSPA:04 POWER SUPPLY ERROR | 04 | Check the voltage of the power input to the Power Supply (PS) and the connection status. | The Power Supply (PS) found a missing power supply phase. (Power Supply (PS) alarm E) |
SP9006 | THERMAL SENSOR DISCONNECT | 06 | 1 Check and correct the parameter. 2 Replace the feedback cable. | The temperature sensor of the motor is disconnected. |
Alarm | Message | Amplifier indication (*1) | Faulty location and remedy | Description |
SP9007 | SSPA:07 OVER SPEED | 07 | Check for a sequence error. (For example, check whether spindle synchronization was specified when the spindle could not be turned.) | The motor speed has exceeded 115% of its rated speed. When the spindle axis was in position control mode, positional deviations accumulated excessively (SFR and SRV were turned off during spindle synchronization.) |
SP9009 | SSPA:09 OVERHEAT MAIN CIRCUIT | 09 | 1 Improve the heat sink cooling status. 2 If the external radiator cooling fan stops, replace the Spindle Amplifier. | The temperature in the power semiconductor cooling radiator is abnormally high. |
SP9010 | SSPA:10 LOW VOLT INPUT POWER | 10 | 1 The input power voltage in the Power Supply (PS) is too low. 2 The power cable between amplifiers is abnormal. 3 The spindle amplifier is abnormal. | A drop in the input power voltage in the spindle amplifier is detected. |
SP9011 | SSPA:11 OVERVOLT POWER CIRCUIT | 11 | 1 Check the selected Power Supply (PS). 2 Check the input power voltage and change in power during motor deceleration. If the voltage exceeds 253 VAC (for the 200-V system) or 530 VAC (for the 400-V system), improve the power supply impedance. | Overvoltage of the DC link section of the Power Supply (PS) was detected. (Power Supply (PS) alarm indication: 7) . Power Supply (PS) selection error. (The maximum output specification of the Power Supply (PS) is exceeded.) |
SP9012 | SSPA:12 OVERCURRENT POWER CIRCUIT | 12 | 1 Check the motor insulation status. 2 Check the spindle parameters. 3 Replace the Spindle Amplifier. | The motor current is abnormally high. A motor-specific parameter does not match the motor model. Poor motor insulation |
SP9013 | SSPA:13 CPU DATA MEMORY FAULT | 13 | Replace the Spindle Amplifier control printed circuit board. | Abnormality in an Spindle Amplifier control circuit component is detected. (Internal RAM is abnormal.) |
SP9014 | SERIAL SPINDLE ALARM | 14 | Upgrade the spindle software program. | A spindle amplifier that is not registered in the spindle software program is used. |
SP9015 | SSPA:15 SPINDLE SWITCHING FAULT | 15 | 1 Check and correct the ladder sequence. 2 Replace the switching MC. | The switch sequence in spindle switch/output switch operation is abnormal. The switching MC contact status check signal and command do not match. |
SP9016 | SSPA:16 RAM ERROR | 16 | Replace the Spindle Amplifier control printed circuit board. | Abnormality in an Spindle Amplifier control circuit component is detected. (RAM for external data is abnormal.) |
Alarm | Message | Amplifier indication (*1) | Faulty location and remedy | Description |
SP9017 | SERIAL SPINDLE ALARM | 17 | Replace the Spindle Amplifier. | Abnormality in spindle amplifier ID data is detected. |
SP9018 | SSPA:18 SUM CHECK ERROR PROGRAM ROM | 18 | Replace the Spindle Amplifier control printed circuit board. | Abnormality in an Spindle Amplifier control circuit component is detected. (Program ROM data is abnormal.) |
SP9019 | SSPA:19 EXCESS OFFSET CURRENT U | 19 | Replace the Spindle Amplifier. | Abnormality in an Spindle Amplifier component is detected. (The initial value for the U phase current detection circuit is abnormal.) |
SP9020 | SSPA:20 EXCESS OFFSET CURRENT V | 20 | Replace the Spindle Amplifier. | Abnormality in an Spindle Amplifier component is detected. (The initial value of the V phase current detection circuit is abnormal.) |
SP9021 | POS SENSOR POLARITY ERROR | 21 | Check and correct the parameters. (Parameter No. 4000#0, 4001#4) | The polarity parameter setting of the position sensor is wrong. |
SP9022 | SERIAL SPINDLE ALARM | 22 | 1 Review operation conditions (acceleration/ deceleration and cutting) to reduce the load. 2 Check and correct the parameters. | A spindle amplifier overload current was detected. |
SP9024 | SSPA:24 SERIAL TRANSFER ERROR | 24 | 1 Place the CNC-to-spindle cable away from the power cable. 2 Replace the cable. | The CNC power is turned off (normal power-off or broken cable). An error is detected in communication data transferred to the CNC. |
SP9027 | SSPA:27 DISCONNECT POSITION CODER | 27 | Replace the cable. | The spindle position coder (connector JYA3) signal is abnormal. |
SP9029 | SSPA:29 OVERLOAD | 29 | Check and correct the load status. | Excessive load has been applied continuously for a certain period of time. (This alarm is issued also when the motor shaft has been locked in the excitation state.) |
SP9030 | SSPA:30 OVERCURRENT INPUT CIRCUIT | 30 | Check and correct the power supply voltage. | Overcurrent is detected in Power Supply (PS) main circuit input. (Power Supply (PS) alarm indication: 1). Unbalanced power supply. Power Supply (PS) selection error (The maximum Power Supply (PS) output specification is exceeded.) |
SP9031 | SSPA:31 MOTOR LOCK OR DISCONNECT DETECTOR | 31 | 1 Check and correct the load status. 2 Replace the motor sensor cable (connector JYA2). | The motor cannot rotate at a specified speed. (A level not exceeding the SST level for the rotation command has existed continuously.) |
SP9032 | SSPA:32 SIC-LSI RAM FAULT | 32 | Replace the Spindle Amplifier control printed circuit board. | Abnormality in an Spindle Amplifier control circuit component is detected. (The LSI device for serial transfer is abnormal.) |
Alarm | Message | Amplifier indication (*1) | Faulty location and remedy | Description |
SP9033 | SSPA:33 SHORTAGE POWER CHARGE | 33 | 1 Check and correct the power supply voltage. 2 Replace the Power Supply (PS). | The DC power voltage in the power circuit is insufficient when the magnetic contactor is turned on. (Power Supply (PS) alarm indication: 5) (Such as open phase and defective charging resistor). |
SP9034 | SSPA:34 ILLEGAL PARAMETER | 34 | Correct a parameter value according to the FANUC AC SPINDLE MOTOR αi series PARAMETER MANUAL (B-65280EN). If the parameter number is unknown, connect the spindle check board, and check the indicated parameter. | Parameter data exceeding the allowable limit is set. |
SP9036 | SSPA:36 OVERFLOW ERROR COUNTER | 36 | Check whether the position gain value is too large, and correct the value. | An error counter overflow occurred. |
SP9037 | SSPA:37 ILLEGAL SETTING VELOCITY DETECTOR | 37 | Correct the value according to the FANUC AC SPINDLE MOTOR αi series PARAMETER MANUAL (B-65280EN). | The setting of the parameter for the number of pulses in the speed detector is incorrect. |
SP9041 | SSPA:41 ILLEGAL 1REV SIGN OF POSITION CODER | 41 | 1 Check and correct the parameter. 2 Replace the cable. | 1 The 1-rotation signal of the spindle position coder (connector JYA3) is abnormal. 2 Parameter setting error |
SP9042 | SSPA:42 NO 1REV SIGN OF POSITION CODER | 42 | Replace the cable. | The 1-rotation signal of the spindle position coder (connector JYA3) is disconnected. |
SP9043 | SSPA:43 DISCONNECT POSITION CODER DEF. SPEED | 43 | Replace the cable. | The differential speed position coder signal (connector JYA3S) in the submodule SW is abnormal. |
SP9046 | SSPA:46 ILLEGAL 1REV SIGN OF SCREW CUT | 46 | 1 Check and correct the parameter. 2 Replace the cable. 3 Readjust the BZ sensor signal. | The 1-rotation signal in threading is abnormal. |
SP9047 | SSPA:47 ILLEGAL SIGNAL OF POSITION CODER | 47 | 1 Replace the cable. 2 Correct the cable layout (vicinity of the power line). | The A/B phase signal of the spindle position coder (connector JYA3) is abnormal. The relationship between the A/B phase and 1-rotation signal is incorrect (Pulse interval mismatch). |
SP9049 | SSPA:49 DEF. SPEED IS OVER VALUE | 49 | Check whether the calculated differential speed value exceeds the maximum motor speed. | In differential speed mode, the speed of the other spindle converted to the speed of the local spindle has exceeded the allowable limit (the differential speed is calculated by multiplying the speed of the other spindle by the gear ratio). |
Alarm | Message | Amplifier indication (*1) | Faulty location and remedy | Description |
SP9050 | SSPA:50 SYNCHRONOUS VALUE IS OVER SPEED | 50 | Check whether the calculated value exceeds the maximum motor speed. | In spindle synchronization, the speed command calculation value exceeded the allowable limit (the motor speed is calculated by multiplying the specified spindle speed by the gear ratio). |
SP9051 | SSPA:51 LOW VOLT POWER CIRCUIT | 51 | 1 Check and correct the power supply voltage. 2 Replace the MC. | Input voltage drop was detected. (Power Supply (PS) alarm indication: 4) (Momentary power failure or poor MC contact) |
SP9052 | SSPA:52 ITP FAULT 1 | 52 | 1 Replace the Spindle Amplifier control printed circuit board. 2 Replace the main board or sub CPU board in the CNC. | An abnormality is detected in the interface between the CNC and spindle amplifier (the ITP signal stopped). |
SP9053 | SSPA:53 ITP FAULT 2 | 53 | 1 Replace the Spindle Amplifier control printed circuit board. 2 Replace the main board or sub CPU board in the CNC. | An abnormality is detected in the interface between the CNC and spindle amplifier the ITP signal stopped). |
SP9054 | SSPA:54 OVERCURRENT | 54 | Review the load state. | An overload current was detected. |
SP9055 | SSPA:55 ILLEGAL POWER LINE | 55 | 1 Replace the magnetic contactor. 2 Check and correct the sequence. | The power line state signal of the magnetic contactor for selecting a spindle or output is abnormal. |
SP9056 | COOLING FAN FAILURE | 56 | Replace the internal cooling fan. | The internal cooling fan stopped. |
SP9057 | CONV. EXCESSIVE DECELERATION POWER | 57 | 1 Decrease the acceleration/ deceleration duty. 2 Check the cooling condition (peripheral temperature). 3 If the cooling fan stops, replace the resistor. 4 If the resistance is abnormal, replace the resistor. | An overload was detected in the regenerative resistance. (Power Supply (PS) alarm indication: H) Thermostat operation or short-time overload was detected. The regenerative resistor was disconnected, or an abnormal resistance was detected. |
SP9058 | CNV. OVERLOAD | 58 | 1 Check the Power Supply (PS) cooling status. 2 Replace the Power Supply (PS). | The temperature of the radiator of the Power Supply (PS) has increased abnormally. (Power Supply (PS) alarm indication: 3) |
SP9059 | CNV. COOLING FAN FAILURE | 59 | Replace the Power Supply (PS). | The internal cooling fan for the Power Supply (PS) stopped. (Power Supply (PS) alarm indication: 2) |
SP9061 | SERIAL SPINDLE ALARM | 61 | Check parameter settings. | The error between the semi-closed and full-closed sides when the dual position feedback function is used is too large. |
Alarm | Message | Amplifier indication (*1) | Faulty location and remedy | Description |
SP9065 | SERIAL SPINDLE ALARM | 65 | 1 Check parameter settings. 2 Check sensor connections and signals. 3 Check power line connections. | The move distance is too long when the magnetic pole is confirmed (synchronization spindle) |
SP9066 | COM. ERROR BETWEEN SPINDLE AMPS | 66 | 1 Replace the cable. 2 Check and correct the connection. | An error was found in communication between spindle amplifiers (connector JX4). |
SP9069 | SAFETY SPEED OVER | 69 | 1 Check federate. 2 Check parameter settings. 3 Check sequence. | In the state in which safety speed monitoring was enabled, the system detected that the motor speed exceeded the safety speed or detected an error during a free-run stop. |
SP9070 | ILLEGAL AXIS DATA | 70 | Setting the spindle amplifier side to conform the connection state. | The axis data is abnormal. An error was detected in an axis number check. |
SP9071 | SAFETY PARAMETER ERROR | 71 | 1 Inputting the safety parameter again. 2 Replace the spindle amplifier control printed-circuit board. | The safety parameter is abnormal. An abnormality is detected in the safety parameter. |
SP9072 | MISMATCH RESULT OF MOTOR SPEED CHECK | 72 | 1 Replace the spindle amplifier control printed-circuit board. 2 Replace the spindle interface printed circuit board in the CNC. | A mismatch was detected between the safety speed check results of the spindle amplifier and those of the CNC. |
SP9073 | MOTOR SENSOR DISCONNECTED | 73 | 1 Replace the feedback cable. 2 Check the shield processing. 3 Check and correct the connection. 4 Adjust the sensor. | The motor sensor feedback signal is not present (connector JYA2). |
SP9074 | CPU TEST ERROR | 74 | Replace the spindle amplifier control printed-circuit board. | An error was detected in a CPU test. |
SP9075 | CRC ERROR | 75 | Replace the spindle amplifier control printed-circuit board. | An error occurred in a spindle amplifier CRC test. |
SP9076 | NON-EXECUTION OF SAFETY FUNCTIONS | 76 | Replace the spindle amplifier control printed-circuit board. | The spindle amplifier detected that safety functions were not executed. |
SP9077 | MISMATCH RESULT OF AXIS NUMBER CHECK | 77 | 1 Replace the spindle amplifier control printed-circuit board. 2 Replace the spindle interface printed circuit board in the CNC. | A mismatch was detected between the axis number check results of the spindle amplifier and those of the CNC. |
SP9078 | MISMATCH RESULT OF SAFETY PARAMETER CHECK | 78 | 1 Replace the spindle amplifier control printed-circuit board. 2 Replace the spindle interface printed circuit board in the CNC. | A mismatch was detected between the safety parameter check results of the spindle amplifier and those of CNC. |
Alarm | Message | Amplifier indication (*1) | Faulty location and remedy | Description |
SP9079 | INITIAL TEST ERROR | 79 | Replace the spindle amplifier control printed-circuit board. | An error was detected in a spindle amplifier initial test. |
SP9080 | ALARM AT THE OTHER SP AMP. | 80 | Remove the cause of the alarm of the remote Spindle Amplifier. | During inter-Spindle Amplifier communication, an alarm was generated on the remote Spindle Amplifier. |
SP9081 | 1-ROT MOTOR SENSOR ERROR | 81 | 1 Check and correct the parameter. 2 Replace the feedback cable. 3 Adjust the sensor. | The one-rotation signal of the motor sensor cannot be correctly detected (connector JYA2). |
SP9082 | NO 1-ROT MOTOR SENSOR | 82 | 1 Replace the feedback cable. 2 Adjust the sensor. | The one-rotation signal of the motor sensor is not generated (connector JYA2). |
SP9083 | MOTOR SENSOR SIGNAL ERROR | 83 | 1 Replace the feedback cable. 2 Adjust the sensor. | An irregularity was detected in a motor sensor feedback signal (connector JYA2). |
SP9084 | SPINDLE SENSOR DISCONNECTED | 84 | 1 Replace the feedback cable. 2 Check the shield processing. 3 Check and correct the connection. 4 Check and correct the parameter. 5 Adjust the sensor. | The spindle sensor feedback signal is not present (connector JYA4). |
SP9085 | 1-ROT SPINDLE SENSOR ERROR | 85 | 1 Check and correct the parameter. 2 Replace the feedback cable. 3 Adjust the sensor. | The one-rotation signal of the spindle sensor cannot be correctly detected (connector JYA4). |
SP9086 | NO 1-ROT SPINDLE SENSOR | 86 | 1 Replace the feedback cable. 2 Adjust the sensor. | The one-rotation signal of the spindle sensor is not generated (connector JYA4). |
SP9087 | SPINDLE SENSOR SIGNAL ERROR | 87 | 1 Replace the feedback cable. 2 Adjust the sensor. | An irregularity was detected in a spindle sensor feedback signal (connector JYA4). |
SP9088 | RADIATOR COOLING FAN FAILURE | 88 | Replace the Spindle Amplifier external radiator cooling fan. | The external radiator cooling fan stopped. |
SP9089 | SERIAL SPINDLE ALARM | 89 | 1 Check the connection between the Spindle Amplifier and the submodule SM (SSM). 2 Replace the submodule SM(SSM). 3 Replace the Spindle Amplifier control printed circuit board. | Submodule SM (SSM) error (synchronous spindle) |
SP9090 | SERIAL SPINDLE ALARM | 90 | 1 Check magnetic pole detection operation. 2 Check whether the rotor and sensor are aligned correctly. | Abnormal rotation of the synchronous spindle motor was detected. |
Alarm | Message | Amplifier indication (*1) | Faulty location and remedy | Description |
SP9091 | SERIAL SPINDLE ALARM | 91 | Replace the motor sensor cable. | Count error of the magnetic pole position of the synchronous spindle motor |
SP9092 | SERIAL SPINDLE ALARM | 92 | Check the sequence (whether SFR or SRV is turned on and off in the position control mode). | The motor speed exceeds the acceleration level corresponding to the velocity command. |
SP9110 | AMP COMMUNICATION ERROR | b0 | 1 Replace the communication cable between Spindle Amplifier and Power Supply (PS). 2 Replace the Spindle Amplifier or Power Supply (PS) control printed circuit board. | Communication error between Spindle Amplifier and Power Supply (PS). |
SP9111 | CONVERTER LOW VOLT CONTROL | b1 | Replace the Power Supply (PS) control printed circuit board. | Low Power Supply (PS) control power supply voltage (Power Supply (PS) indication = 6) |
SP9112 | CONVERTER EXCESSIVE DISCHARGE POW. | b2 | 1 Check the regenerative resistance. 2 Check the motor selection. 3 Replace the Power Supply (PS) | Excessive Power Supply (PS) regenerative power (Power Supply (PS) indication = 8) |
SP9113 | CONVERTER COOLING FAN FAILURE | b3 | Replace the external radiator cooling fan for Power Supply (PS). | Stopped the external radiator cooling fan for Power Supply (PS) (Power Supply (PS) indication = A) |
SP9120 | COMMUNICATION DATA ERROR | C0 | 1 Replace the communication cable between CNC and Spindle Amplifier. 2 Replace the Spindle Amplifier control printed circuit board. 3 Replace the CNC side main board or sub CPU board. | Communication data alarm |
SP9121 | COMMUNICATION DATA ERROR | C1 | 1 Replace the communication cable between CNC and Spindle Amplifier. 2 Replace the Spindle Amplifier control printed circuit board. 3 Replace the CNC side main board or sub CPU board. | Communication data alarm |
SP9122 | COMMUNICATION DATA ERROR | C2 | 1 Replace the communication cable between CNC and Spindle Amplifier. 2 Replace the Spindle Amplifier control printed circuit board. 3 Replace the CNC side main board or sub CPU board. | Communication data alarm |
SP9123 | SERIAL SPINDLE ALARM | C3 | Replace the submodule SW(SSW). | Submodule SW (SSW) error (spindle switching) |
SP9131 | SERIAL SPINDLE ALARM | d1 | Check the message displayed by SERVO GUIDE. | Spindle adjustment function alarm |
Alarm | Message | Amplifier indication (*1) | Faulty location and remedy | Description |
SP9132 | SERIAL SPINDLE ALARM | d2 | Replace the sensor. | Serial data error |
SP9133 | SERIAL SPINDLE ALARM | d3 | Replace the sensor. | Data transfer error |
SP9134 | SERIAL SPINDLE ALARM | d4 | 1 Check and correct the sensor parameter setting. 2 Take action against noise. 3 Replace the sensor. | Soft phase |
SP9135 | SAFETY SPEED ZERO ERROR(SP) | d5 | Perform operation within the safety speed zero range. | The motor position exceeded the safety speed zero monitoring width. |
SP9136 | MISMATCH RESULT OF SAFETY SPEED ZERO CHECK(SP) | d6 | Replace the spindle amplifier control printed circuit board. | The spindle amplifier speed zero determination result did not match the CNC speed zero determination result. |
SP9137 | SERIAL SPINDLE ALARM | d7 | Replace the spindle amplifier control printed circuit board. | Device communication error |
SP9139 | SERIAL SPINDLE ALARM | d9 | Replace the sensor. | Pulse error |
SP9140 | SERIAL SPINDLE ALARM | E0 | 1 Take action against noise. 2 Replace the sensor. | Count error |
SP9141 | SERIAL SPINDLE ALARM | E1 | 1 Check and correct the sensor parameter setting. 2 Replace the sensor. | Serial sensor one-rotation signal undetected |
A.4 ERROR CODES (SERIAL SPINDLE)
NOTE *1 Note that the meanings of the Spindle Amplifier indications differ depending on which LED, the red or yellow LED, is on. When the yellow LED is on, an error code is indicated with a 2-digit number. When the red LED is on, the Spindle Amplifier indicates the number of an alarm generated in the serial spindle. → See Appendix A.3, “ALARM LIST (SERIAL SPINDLE).” |
Error Code | Description | Remedy |
01 | Although neither *ESP (emergency stop signal; there are two types of signals including the input signal and contact signal of Power Supply (PS)) nor MRDY (machine ready signal) is input, SFR (forward rotation signal)/SRF (reverse rotation signal)/ORCM (orientation command) is input. | Check the *ESP and MRDY sequence. For MRDY, pay attention to the parameter setting regarding the use of the MRDY signal (parameter No. 4001#0). |
03 | The parameter settings are such that a position sensor is not used (position control not performed) (bits 3, 2, 1, 0 of parameter No. 4002 = 0, 0, 0, 0), but a Cs contour control command is input. In this case, the motor is not excited. | Check the parameter settings. |
Error Code | Description | Remedy |
04 | The parameter settings are such that a position sensor is not used (position control not performed) (bits 3, 2, 1, 0 of parameter No.4002 = 0, 0, 0, ), but a servo mode (rigid tapping, spindle positioning, etc.) or spindle synchronization command is input. In this case, the motor is not excited. | Check the parameter settings. |
05 | The orientation function option parameter is not specified, but ORCM (orientation command) is input. | Check the orientation function parameter settings. |
06 | The output switching control function option parameter is not specified, but low-speed characteristic winding is selected (RCH = 1). | Check the output switching control function parameter settings and the power line state check signal (RCH). |
07 | A Cs contour control command is input, but SFR (clockwise rotation command)/SRV (counterclockwise rotation command) is not input. | Check the sequence. |
08 | A servo mode (rigid tapping, spindle positioning, etc.) control command is input, but SFR (clockwise rotation command)/SRV (counterclockwise rotation command) is not input. | Check the sequence. |
09 | A spindle synchronization command is input, but SFR (clockwise rotation command)/SRV (counterclockwise rotation command) is not input. | Check the sequence. |
10 | A Cs contour control command is input, but another mode (servo mode, spindle synchronization, or orientation) is specified. | Do not switch to another mode during a Cs contour control command. Before moving to another mode, cancel the Cs contour control command. |
11 | A servo mode (rigid tapping, spindle positioning, etc.) command is input, but another mode (Cs contour control, spindle synchronization, or orientation) is specified. | Do not switch to another mode during a servo mode command. Before moving to another mode, cancel the servo mode command. |
12 | A spindle synchronization command is input, but another mode (Cs contour control, servo mode, or orientation) is specified. | Do not switch to another mode during a spindle synchronization command. Before moving to another mode, cancel the spindle synchronization command. |
13 | An orientation command is input, but another mode (Cs contour control, servo mode, or spindle synchronization control) is specified. | Do not switch to another mode during an orientation command. Before moving to another mode, cancel the orientation command. |
14 | Both SFR (clockwise rotation command) and SRV (counterclockwise rotation command) are input at the same time. | Issue either of them. |
16 | The parameter settings are such that the differential speed control function is not used (bit 5 of parameter No. 4000 = 0), but DEFMD (differential speed mode command) is input. | Check the parameter settings and differential speed mode command. |
17 | The speed detector parameter settings (bits 2, 1, and 0 of parameter No. 4011) are not valid. There is no corresponding speed detector. | Check the parameter settings. |
Error Code | Description | Remedy |
18 | The parameter settings are such that a position sensor is not used (position control not performed (bits 3, 2, 1, and 0 of parameter No. 4002), but position coder system orientation is issued. | Check the parameter settings and the input signal. |
19 | The magnetic sensor orientation command is input, but another mode (Cs contour control, servo mode, or spindle synchronization control) is specified. | Do not switch to another mode during an orientation command. Before moving to another mode, cancel the orientation command. |
21 | The tandem operation command was input in the spindle synchronization control enable state. | Input the tandem operation command when spindle synchronization control is canceled. |
22 | Spindle synchronization control was specified in the tandem operation enable state. | Specify spindle synchronization control when torque tandem operation is canceled. |
23 | The tandem operation command is input without the required option. | Torque tandem control requires a CNC software option. Check the option. |
24 | If index is performed continuously in position coder system orientation, an incremental operation is performed first (INCMD = 1), then an absolute position command (INCMD = 0) is input. | Check INCMD (incremental command). If an absolute position command is to follow, be sure to perform absolute position command orientation first. |
26 | The parameter settings are such that both spindle switch and three-stage output switch are used. | Check the parameter settings and the input signal. |
29 | The parameter settings are such that the shortest-time orientation function is used (bit 6 of parameter No. 4018 = 0, Nos. 4320 to 4323 ≠0). | In the αi series spindle amplifier, the shortest-time orientation function cannot be used. The use of the optimum orientation function is recommended. |
30 | The magnetic pole has not been detected, but a command is input. | In the magnetic pole undetected state (EPFIXA = 0), the motor cannot be driven even when a command is input. Input a command in the magnetic pole detected state (EPFIXA = 1). When EPFSTR is set to 1, any command is ignored and this error is displayed even in the magnetic pole detected state. After the completion of magnetic pole detection, set EPFSTR to 0. |
32 | S0 is not specified as the velocity mode, but the disturbance input function is enabled (bit 7 of parameter No. 4395 is set to 1). | Specify S0 as the velocity mode before enabling the disturbance input function (bit 7 of parameter No. 4395 to 1). |
34 | Both the spindle FAD function and spindle EGB function are enabled. In this case, the motor is not excited. | These functions cannot be used simultaneously. Enable only either of these functions. |
35 | Spindle amplifier ID information cannot be obtained. | Replace the spindle amplifier with one with correct ID information. |
36 | The submodule SM (SSM) is abnormal. 1) The interface signal between the spindle amplifier and the SSM is disconnected. 2) SSM failure | For action to be taken for this status error, refer to Section 1.4, “SUBMODULE SM,” in Part IV in the FANUC AC SPINDLE MOTOR αi/βi series Parameter Manual (B-65280EN). |
37 | The current loop setting (No. 4012) has been changed. | Check the setting of parameter No. 4012, and turn the power off, then on again. |
Error Code | Description | Remedy |
38 | A parameter related to communication between spindle amplifiers is specified incorrectly. Alternatively, a function unavailable with the torque tandem function is set. | Check the parameters. |
39 | Although SFR (forward rotation command), SRV (reverse rotation command), or ORCM (orientation command) is input, DSCN (disconnection detection disable signal) is input. | Check the sequence. Do not input DSCN (disconnection detection disable signal) during the input of a command which excites the motor. |
43 | A setting which does not support the αiCZ sensor (serial) is used. | Check the parameter settings. |
44 | The spindle amplifier does not support the control period setting. | Check the setting of parameter No. 4012. |
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